HPA-Faip B 235 Evo, Operator'S Manual

Page 1: ...h Operator s manual Fran ais Utilisation et entretien Deutsch Betriebs und Wartungsanleitung Espa ol Uso y mantenimiento Cod 4 119454 del 09 2015 EQUILIBRATRICE WHEEL BALANCER QUILIBREUSE AUSWUCHTMASC...

Page 2: ...ENSIONS EXCEPT FOR ALU 1P AND ALU 2P PROGRAMMES 97 4 ENTERING WHEEL DIMENSIONS IN THE ALU 1P AND ALU 2P BALANCING PROGRAMMES 103 5 ENTERING DIMENSIONS IN THE MOTORCYCLE PROGRAMMES 105 6 WHEEL SPIN 105...

Page 3: ...NT UNIT 122 15 8 SET UP BEEPER 123 15 9 SET UP ADHESIVE WEIGHT APPLICATION POSITION 124 15 10 SET UP LED LIGHT 125 15 11 SET UP LASER INDICATOR 125 16 UNBALANCE CALIBRATION WITH CALIBRATION WEIGHT 126...

Page 4: ...hine in a folder near it where it is readily ac cessible for consultation by the operators The technical documentation supplied is considered an integral part of the machine in the event of sale all r...

Page 5: ...packaging making sure that the machine is maintained in the position indicated on the outer packaging The machine can be moved by placing the packaging on a wheeled trolley or inserting the forks of a...

Page 6: ...Lift the machine with a hoisting hook for the weight of the machine applied to the specific eye bolt fixed to the machine for lifting as illustrated in figure 2 Move the machine into the desired posit...

Page 7: ...the threaded pin in the hole Lift the machine with a hoisting hook suitable for the weight of the machine applied to the specific eye bolt fixed to the machine for lifting as illustrated in figure 2a...

Page 8: ...T for the correct and safe operation of the machine the lighting level in the place of use should be at least 300 lux The floor must be strong enough to support a load equal to the weight of the equip...

Page 9: ...achine 3 turn the head to a vertical position and position it on the weight tray cover as shown in the figure 3a placing the cables inside the machine 3a fix the head by first tightening the two screw...

Page 10: ...ll the bush A fig 4 on the rotation pivot B fig 4 While doing this ensure that the groove on the pivot is aligned with the pin in the bush 4 Fasten the tube on the pivot using the M12 screw supplied I...

Page 11: ...ultrasonic sen sor and its optional accessory supplied on request support for automatic width measure ment insert the ultrasonic sensor cable in the slots on the metal pipe see fig 5 fixing the cable...

Page 12: ...paragraph Calibrating ultrasonic width measuring sensor After assembling the machine position it in the selected place and make sure that the spaces surrounding it are at least equal to the ones indi...

Page 13: ...ed 4 10 when starting up of the rated voltage specified on the data plate The user must fit a plug that respects the current regulations onto the power supply cable connect the machine to its own elec...

Page 14: ...achine under the influence of alcohol or drugs capable of affecting physical and mental capacity The following conditions are essential the operator must be able to read and understand the contents of...

Page 15: ...ices is a breach of the regulations relating to Safety at Work CAUTION During work and maintenance operations always tie back long hair and do not wear loose clothing ties necklaces wristwatches or an...

Page 16: ...routines for alloy rims Motorcycle Dynamic on both sides of motorcycle rims Motorcycle ALU dynamic on both sides of alloy motorcycle rims Static on a single side Shift planes programme in ALU P for us...

Page 17: ...ply voltage 100 115 10 200 230 V 10 50 60 Hz Rated power 100 W Rated current 1A at 100 115V 0 5A at 200 230V Balancing speed 90 130 rpm Maximum unbalance value calculated 999 grams Average spin time w...

Page 18: ...ax wheel weight 75 kg Machine weight with guard without accessories and without the external measuring sensor 193 kg Machine weight with guard without accessories and with the external measuring senso...

Page 19: ...use of the machine other than the described use is to be considered as improper and unreasonable WARNING Do not start the machine without the wheel locking equipment CAUTION Do not use the machine wi...

Page 20: ...ding off to 5 grams or 0 25 ounces If off the rounding off is to 1 gram or 0 10 ounce Car environ ment Car environment active the balancing pro grammes are dedicated to wheels for cars and lightweight...

Page 21: ...nction active Not available Not available DISPLAY PANEL CONTROL KEYPAD KEY DESCRIPTION 1 Wheel dimen sions Press this key to manually enter the wheel dimen sions in the case of an automatic measuremen...

Page 22: ...touseontheoutersideofthewheel 2 in the menu press this key to navigate 3 when entering dimensions manually press this key to increase the displayed value 6 Start Press this key to perform a spin with...

Page 23: ...to the central hole of the wheel Fit the locking device by making it slide on the hub until it comes into contact with the cone Press the control pedal for at least one second Centring with rear cone...

Page 24: ...eel onto the flange as usual Assembling the C hub To reassemble the C hub proceed as follows press button A figure 11 to discharge any air that may be in the clamping system insert the split pin suppl...

Page 25: ...resent the type of weight according to the rim and professional experience both for the inner side as well as for the outer side The following balancing programmes are available Vehicle type Balancing...

Page 26: ...ight to apply manually at the 12 o clock position Adhesive weight to ap ply manually at the 12 o clock position dyn BIKE clip weight to apply manually at the 12 o clock position clip weight to apply m...

Page 27: ...fig 16 Takegreatcaretopositionthearmcorrectly so as to ensure accurate data reading While moving the automatic arm the dis tance measured by the arm is shown on the display 16a When the measurement i...

Page 28: ...chine will set up for the manual WIDTH entry in this phase it is possible to perform an ad ditional acquisition of the rim diameter and distance Measure the width of the rim using the pro vided callip...

Page 29: ...contact with the inner side of the rim fig 16 During this phase the graphic shown in figure 16a will appear on the display Take great care to position the arm correctly so as to ensure accurate data...

Page 30: ...nal diameter e g 14 refers to the planes on which the tyre bead rests which are obviously inside the rim The val ues measured are with reference to external planes and as a result are smaller than the...

Page 31: ...rim diameter value on the tyre modify the displayed diameter value by pressing the keys until the read number is set press the key to confirm the previous value and set the machine for distance data...

Page 32: ...supplied devices Move the end of the automatic measuring arm in line with the plane selected for the applica tion of the inner weight In ALU 1P the reference of the weight mid point is the centre of...

Page 33: ...104 Operator s Manual B 235 Evo ALU 1P 19 19a ALU 2P 20 20a Centre of the weight holder gripper cavity Centre of the gripper cavity without weight holder...

Page 34: ...l dimensions follow the instructions in the paragraph Entering wheel dimensions 6 WHEEL SPIN Wheel spins take place automatically by lowering the guard or pressing the key with the guard lowered A spe...

Page 35: ...e threshold indicated by illumination of the LED on the display panel is activated The key can be pressed to temporarily eliminate the threshold the LED g x 5 oz x 1 4 goes out and the unbalance value...

Page 36: ...nually applied adhesive weights Select the first side to be balanced Turn the wheel until the central element of the corresponding position indicator lights up Apply the indicated balancing weight in...

Page 37: ...ith the clamping brake a display will now show the quantity of the weight to be applied in gr ounces and the other will display the distance in mm alternatively to the plane identification abbreviatio...

Page 38: ...e of gravity of the weight itself as reference In this phase one display shows the unbalance value of the side to be balanced and the other shows the message H 12 that indicates the correct applicatio...

Page 39: ...he side to be balanced is shown on one display whereas the numerical valueupdatedaccordingtothesensorposition whichbecomeszerowhentheposition for application of the weight is reached is shown on the o...

Page 40: ...el again until the central element of the outer side Pe position indicator lights up 4 Turn the wheel to the point where the first outer weight P1 should be applied behind a spoke The machine will dis...

Page 41: ...ights in ALU 1P or ALU 2P balancing programmes The Hidden Weight function is combined with the SHIFT PLANES function to allow the use of balancing weights in multiples of 5 grams Notes The Hidden Weig...

Page 42: ...OPT This procedure minimises any vibration still present on the vehicle while running even after accurate balancing thus minimising the rim tyre coupling run out Based on our experiences the programm...

Page 43: ...k on the outer side of the tyre at the 12 o clock position Note in this phase press the key to display the first time the key is pressed the actual unbalance values of the wheel as currently mounted o...

Page 44: ...ted on the rim in the reverse direction may appear If you do not intend to reverse the tyre or if doing so is impossible press the key and the machine will provide the instructions for completing the...

Page 45: ...f spins performed by the machine since its first start up tot SPi the number of spins performed since the last unbalance calibration CAL SPi and the number of partial spins performed since the machine...

Page 46: ...ance rounding off Warning OPT Rim diameter display unit of measurement Rim width display unit of measurement Beeper Setting Application position for adhesive weights LED light Laser indicator Proceed...

Page 47: ...ter making sure that it rests on the flange correctly fit the most suitable pin depending on the wheel central hole onto the shaft after removing the threaded hub mount the wheel after selecting the c...

Page 48: ...ress the key to change the setting or Unb Gr to activate the unbalance display in grams or Unb Oun to activate the unbalance display in ounces press the key to confirm and exit 15 3 SET UP UNBALANCE R...

Page 49: ...to activate the unbalance display rounded to a tenth of an ounce press the key to confirm and exit 15 4 AUTOMATIC POSITION SEARCH RPA When the automatic position search programme is activated at the...

Page 50: ...he need to perform an unbalance optimisation procedure OPT with the flashing LED on the display panel Proceed as follows to disable this function Press the key use the keys to search for SEt UP press...

Page 51: ...confirm use the keys to search for d in d MM if the display in millimetres is enabled press the key to change the setting or d MM to activate the display in millimetres or d in to activate the displa...

Page 52: ...y to confirm and exit 15 8 SET UP BEEPER The machine can be configured to beep each time a key is pressed on the keypad Proceed as follows to modify this configuration Press the key use the keys to se...

Page 53: ...TO BE APPLIED CONFIGURATION SELECTED WEIGHT APPLICATION POSITION Traditional clip Always 12 o clock Adhesive MOTORCYCLE programme Always 12 o clock Adhesive H 12 12 o clock in all balancing programme...

Page 54: ...ALU2 P balancing programme at the end of a spin cycle in the case of residual unbalances for 30 seconds in CP centred position for an additional 30 seconds or LEd 2 in this configuration the light wi...

Page 55: ...d the spokes Hidden Weight is at 6 o clock H 6 16 UNBALANCE CALIBRATION WITH CALIBRATION WEIGHT This programme allows sensitivity calibration whenever calibration when it appears to be out of the tole...

Page 56: ...d CAL will appear on the display if the cali bration has been successful an acoustic consent signal goes off at the end of the spin otherwise the message E 2 is temporarily displayed NOTES Once the pr...

Page 57: ...e display 6 slowly turn the template towards the operatortoautomaticallyenablethe clamping brake fig 30 7 When template movement is com plete the message CAL CLO will appear on the display 8 slowly lo...

Page 58: ...rrect position during calibra tion Bring it to the position indicated then repeat the calibration Bring it to the position indicated and repeat the calibration A 26 Programme available only after sele...

Page 59: ...libration weight geometry of the wheel used E 4 a Error condition on ultrasonic sensor calibration Calibrate the ultrasonic sensor b ultrasonic sensor not present Visualisation of this error can be di...

Page 60: ...nce optimisation program Press the key to confirm or the key to remain in the programme I I Notice TYRE MOUNTING INVERSION ON THE RIM in the OP 5 phase of the programme If you do not want to or cannot...

Page 61: ...n programme GO ALU Spin with ALU programme selected GO d15 Spin with Motorcycle Dynamic programme selected GO A15 Spin with Motorcycle ALU programme selected St Spin with Static programme selected car...

Page 62: ...can be removed only removed with an on the vehicle balancing of the wheel using an on the vehicle wheel balancer to complement the work of the wheel balancer TROUBLESHOOTING Below is a list of faults...

Page 63: ...does not firmly rest on the floor Make sure that the floor support is firm The wheel is not locked correctly Tighten the securing ring nut correctly Several spins are to be performed to balance the w...

Page 64: ...use compressed air and or jets of water to remove dirt or residues from the machine Take all possible measures to prevent dust from building up or raising during clean ing operations Keep the wheel b...

Page 65: ...e materials contained in these products Electrical and electronic manufacturers and distributors set up proper collection and treatment systems for these products for this purpose Contact your local d...

Page 66: ...l AWC Auto Width Calculation acronym AWD Auto Width Device acronym BALANCING CYCLE Sequence of operations to be performed by the user and the machine from the begin ning of the spin until the wheel is...

Page 67: ...ors that may result from the alteration of the machine s features over the course of time SENSOR measuring arm Mobile mechanical element that when brought into contact with the rim in a specific posit...

Page 68: ...board CPU AP5 Search card BP1 Internal pick up BP2 External pick up FU1 Fuse FU2 Fuse M1 Motor QS1 Main switch SQ1 Safety guard micro switch start key XS1 Power supply socket BR2 Diameter measuring se...

Page 69: ...140 Operator s Manual B 235 Evo...

Page 70: ...Operator s Manual B 235 Evo 141 PNEUMATIC DIAGRAM Air supply 7 10 bar 100 145 psi...

Page 71: ...142 Operator s Manual B 235 Evo Notes...