HPC Hydraulics HPC312, User Manual

Page 1: ...1 USER MANUAL HPC312 HPC324 Please read this manually carefully before using the system and hold on to it for future reference www hpc hydraulics com ...

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Page 3: ... liable for any direct or indirect damage resulting from the use or inability to use this documentation or this product HPC Hydraulics reserves the right to at any time without prior or direct notification to the customer to change parts of the product Do not remove the official registration number on the product It must be used in the event of maintenance and warranty ...

Page 4: ...rts such as eyes and hands from coming into contact with the released fluids The oil in the levelling system can be under high pressure possibly causing serious injuries to the skin Immediately consult a doctor in the case of an accident Never carry out repairs yourself in the event of malfunctions and or repairs to the hydraulic levelling system PRECAUTIONS BEFORE DRIVING Every time before the ve...

Page 5: ...sary start the vehicle during leveling if the voltage is insufficient Maintain distance from the vehicle slide outs awnings doors steps etc The vehicle can move in all directions when deploying or retracting the jacks In order to achieve the most accurate result possible it is advised to operate the system from outside the vehicle or otherwise avoid moving when inside the vehicle Press the STOP bu...

Page 6: ... 4 LEVELING FUNCTIONS 9 1 5 MANUAL AND AUTOMATIC CONTROLS 10 1 6 CHANGING AUTOLEVEL 1 EN AUTOLEVEL 2 12 2 ADDITIONAL OPTIONS 13 2 1 OPERATING SLIDE OUTS 13 2 2 HPC APP INSTALLATION AND OPERATION 14 3 MAINTENANCE 17 3 1 OIL 17 3 2 ELECTRICAL 17 3 3 JACKS 18 4 EMERGENCY CONTROLS 19 4 2 TROUBLESHOOT 20 5 DEALER INFORMATION 21 5 1 SERVICE AND MAINTENANCE 22 ...

Page 7: ...7 1 OPERATION 1 1 GENERAL INFORMATION ...

Page 8: ...l go into standby mode if it is not used for about a minute By touching the screen it will turn on again Tap the red lock until it turns green The left screen will appear Accept by checking the box to indicate that the safety warning has been read and understood Press Continue to continue ...

Page 9: ...it will be highlighted Press to go back to the previous screen 1 4 LEVELING FUNCTIONS Auto lvl 1 Automatic levelling based on a pre set value Auto lvl 2 Automatic setting based on a pre set value This setting is not necessarily level Tank Automatic programmed slant intended to drain waste water Stabilize Automatically deploying the jacks based on pressure The vehicle will not be lifted and the whe...

Page 10: ...ct the side to be controlled by pressing the letter It will highlight Use the buttons Retract and Extend to operate the jacks Use the button IN to automatically retract all jacks The jacks will show different colors depending on their position Green The jacks are fully retracted Orange The jacks are between the retracted and deployed position Orange blinking The jacks are moving Blue The jacks are...

Page 11: ... level when the function is engaged The other level functions do not have a visual level The yellow dot is the graphical representation of the level When the yellow dot is in the center of the small circle the vehicle will be in the saved position As long as the function is active a green circle will be visible to indicate that the function is still active When the function is completed it will sh...

Page 12: ...amage etc caused by values changed by the user Manually set the vehicle to the desired position Go back to the main screen and select the sprocket Select the setting that has to be adjusted Auto lvl 1 or Auto lvl 2 A screen with the buttons Set autolevel 1 or Set autolevel 2 will appear When you press the button it will briefly turn green The value is now stored Press to go back to the main screen...

Page 13: ...lease note that when using an Air Seal a red orange or green button will be displayed in the top right corner This button will first have to turn green before the slide out can be operated When you press on the slide out colored bars will be displayed Green the slide out is fully retracted Orange the slide out is between retracted and fully extended Red the slide out has reached its maximum range ...

Page 14: ...t time there is an option to choose between two panels Control panel met HPC logo supplied until late 2017 Control panel without logo supplied since 2018 Select the control panel that applies Android installation Download the HPC app in the Play Store Click on the icon as shown to the right Use the search function to find the HPC app in the Play Store Install the HPC app on the smartphone or table...

Page 15: ...ly set to English It may take a moment for the app to detect the control panel New HPC vehicle will appear on the screen Click on the text You will be prompted for a Connection code Select the Phone symbol on the control panel A code will appear Enter the code and select Activate A message will appear in the app that the device has been connected Press OK to continue It is possible to give the veh...

Page 16: ...The system can be interrupted at any time by pressing If the operation has been completed properly a will appear If the system is interrupted the operation can be resumed PLEASE NOTE if the jacks already reach the ground they first have to be fully retracted This can be done using the Store function Via the function Manual manual control the jacks can be operated manually This works the same way a...

Page 17: ...o not use any other oil than ZH M If necessary please contact your dealer The warranty will be voided if another oil is used Change the oil every five years 3 2 ELECTRICAL For a properly function the battery has to be in good condition Always ensure the battery is charged properly All electrical connections have to be free of corrosion and connected properly Also remember to check the earth connec...

Page 18: ... time it may be necessary to re lubricate the piston rods when stored Protect the jacks jack holders and hose connections with a wax coating Apply it to the parts when the jacks are retracted Periodically check the system for damage to the piston rods leaks and parts like bolts and nuts Also check the hydraulic hoses for damage Check if the jacks are not touching anything when they are retracted C...

Page 19: ...rder to operate the jacks After operating the jacks close all the valves turn clockwise When retracting check if the jacks are fully retracted and locked in place Extending the jacks On the pump open the top valve by manually pushing it in and turning it anticlockwise Open the other 4 valves by manually turning them anticlockwise Use the lever in order to operate the jacks After operating the jack...

Page 20: ...hing the ground Insufficient or no oil in tank Pressure not set correctly Pump valve defective No contact between control and valves Press fitting pressed too tight Top up oil Increase the pressure of the jacks Clean repair or change a valve Check the cable for loss of voltage Check the press fittings One or more jacks are not fully retracting Valve on the pump is not fully closed Press fitting pr...

Page 21: ...ation on the next page so that the customer knows who to contact with questions or problems Date of assembly Company name Connection of the 16 squared power cable from the pump O Board Battery O Starter Battery Location of the 80 AMP fuse holder it should be placed as close to the pump as possible Connection of the red ACC power cable from the control panel Location of the pump Surface used to pro...

Page 22: ...22 5 1 SERVICE AND MAINTENANCE Company name Phone number Date Discription of the activities Signature ...

Page 23: ...23 Edisonstraat 18 20 7575 AT Oldenzaal 31 0 541 222 444 ...

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