HPC Blitz 1200CMB, Manual

Page 1: ...Blitz No 1200CMB Code Milling Key Machine 2013 HPC Inc Schiller Park Illinois 60176 U S A www hpcworld com 040913 36CMB_000_PR Exploded View Parts List Inside...

Page 2: ...of code cards which are inserted in the code machine These cards have depth and space indicators plus all the pertinent information such as cutter jaw code series blanks and any special information yo...

Page 3: ...ASJ 1200 Kaba Peaks Jaw KPJ 1 HPC Cutters Blitz Tibbe Key Adapter Kit TIBBE CMB Blitz Tubular Key Adapter Kit TKA CMB Calibration Kit CMB CK Quick Nut QN 100B Additional Accessories included with Extr...

Page 4: ...k Horseshoe Tip Stop 3 5 28 Medeco Standard Commercial 3 6 30 Black Horseshoe Full End Tip Stop 3 7 32 Depth and Space Crank Controls 4 0 35 Cutting the Key 5 0 39 Angle Cut Keys 6 0 55 Use of Swivel...

Page 5: ...ral crank assy CM 1034 pivot arm shaft CM 1054MA tip gauge CM 1045 depth crank bearing CM 1026X depth crank assy CMB FG Shoulder Gauge Assembly CM 1042 angle index pin CM 1083MA motor belt TYX 3 Softi...

Page 6: ...Blitz No 1200CMB 1 0 Code Cards...

Page 7: ...Cards include all key cutting information Space Increments Gauge Point Applicable Code Series Applicable Key Blanks Important Notes Key Placement Depth Increments Depth and Space Dimensions in Inches...

Page 8: ...lotted panels within the easel type stand up notebook and stored away from direct sunlight or extreme heat The cards are inserted sideways with the notch to the right so that the card number and manuf...

Page 9: ...Blitz No 1200CMB Visit us at www hpcworld com...

Page 10: ...Blitz No 1200CMB 2 0 Cutters...

Page 11: ...ademark of Medeco Security Locks Inc No CW 1011 Tool Steel No CW 1011CC Carbide Optional 90 angle small cylinder cutter for automotive furniture and padlock keys No CW 14MC Tool Steel No CW 14MCC Carb...

Page 12: ...Additional Cutters for the Blitz Machine continued No CW 1014 Tool Steel This specially designed cutter has 080 flat for one step cutting of keys for Kwikset Weslock and Weiser locks using original p...

Page 13: ...djacent positions For Best Falcon Eagle Arrow Kaba and IC core No CW 105 Tool Steel 105 double angle cutter for ASSA No CW BC Carbide 054 carbide slotter cutter for Yale requires spacer SPR 5 No CW CC...

Page 14: ...e 069 carbide slotter cutter for Diebold requires spacer SPR 5 No CW FC Carbide 088 carbide slotter cutter for Mosler requires spacer SPR 5 No CW 45SMS Tool Steel 045 M2 tool steel combination standar...

Page 15: ...No 1200CMB 14 Hold the cutter shaft fast with a 1 2 open end wrench No WRENCH 1 supplied Changing Cutters The following procedure is recommended when changing from one cutter to another Turn off the m...

Page 16: ...Blitz No 1200CMB 15 Loosen the cutter shaft nut with a 3 4 open end wrench No WRENCH 3 supplied by turning it clockwise left hand thread Remove the cutter HOLD HOLD...

Page 17: ...t cutter wheel onto the shaft IMPORTANT Be sure cutter is installed for a clockwise rotation Hold the shaft with the 1 2 wrench Install the nut turning it counter clockwise onto the shaft with the 3 4...

Page 18: ...Blitz No 1200CMB 17 3 0 Gauging and Holding Keys...

Page 19: ...Blitz No 1200CMB 18 Key Gauges Shoulder Gauge No CMB FG Black Horseshoe Tip Gauge No CM 1054R Red Plastic Tip Gauge No CM 1054MA...

Page 20: ...accomplished with the switch at the rear of the machine Turning on the machine s cutter motor with the shoulder gauge not in the rest position will result in the safety switch relay disengaging the cu...

Page 21: ...fore turning on the motor The space dimension can be significantly affected by any damage incurred to the shoulder gauge Damage to the shoulder gauge can occur when it comes in contact with the cutter...

Page 22: ...lled to rear and into Position No 1 No CM 1054MA Key Vise Tip Gauge Make sure the key is laying flat against ledge before tightening wing nut Wing nut and top jaw of vise removed to show a top view of...

Page 23: ...22 Key shoulder touches left hand edge of shoulder gauge Flip gauge down before turning on motor Standard Cylinder Key with Shoulder Gauging using Jaw B Example Master Card No C34 No CMB FG Shoulder G...

Page 24: ...Blitz No 1200CMB 23 No CM 1054MA Tip Stop Make sure the key is laying flat against ledge before tightening the wing nut Key lays in front of lip Key vise tip gauge pulled to rear Position No 1...

Page 25: ...Blitz No 1200CMB 24 Key is gauged from tip Red Full Short Tip Stop Gauging using Jaw A Example Ford Card No C24 No CM 1054MA Tip Gauge Section 3 3...

Page 26: ...to rear while cutting No CM 1054MA Gauge in 3rd groove Key blank grooving edge lays directly on face of key vise or key vise base for ignition and trunk keyway No riser blocks used Wing nut and top ja...

Page 27: ...Blitz No 1200CMB 26 Key is gauged from bottom stop not tip Red Middle Short Tip Stop Gauging Using Jaw A Example KABA PEAKS 6 Pin Card No CPKS1 No CM 1054MA Tip Gauge Section 3 4...

Page 28: ...pulled to rear while cutting No CM 1054MA Key Vise in 2nd Position Top jaw of vise removed to show a top view of the lower jaw only for key positioning and stop bar settings Gauge against tip stop Be...

Page 29: ...Blitz No 1200CMB 28 Key is gauged from bottom stop not tip Note Use black tip gauge NOT red Black Horseshoe Short Tip Stop Gauging Using Jaw B Example Best Card No C3 Section 3 5...

Page 30: ...Blitz No 1200CMB 29 Gauge pushed inward to first groove position Note special holding on key milling using jaw B side Key must lay flat against back ledge of bottom jaw as shown...

Page 31: ...ches left hand edge of shoulder gauge Flip gauge down before turning on motor MEDECO Standard Commercial Using Jaw C Optional Equipment Example Medeco Card No C36 Section 3 6 Medeco is a registered tr...

Page 32: ...00CMB 31 Jaw and grooves nest into each other Key vise tip gauge is pulled back to rear Open jaw C only enough to slide key into position Be sure key groove and jaw milling mate before tightening wing...

Page 33: ...Blitz No 1200CMB 32 Key is gauged from tip as shown Note Black tip gauge NOT Red Black Horseshoe Full End Tip Stop Gauging using Jaw A or B Example GM Modular 94 Card No CF215 Section 3 7...

Page 34: ...Blitz No 1200CMB 33 Detent in second groove position Gauge against tip stop Be sure key lays flat against ledge before tightening wing nut...

Page 35: ...Blitz No 1200CMB 34 Visit us at www hpcworld com...

Page 36: ...Blitz No 1200CMB 35 4 0 Depth and Space Crank Controls...

Page 37: ...on moves the key outward and away from the cutter LATERAL CRANK THE LATERAL MOVEMENT of the key is controlled by rotating the No CM 1044X lateral crank located on the right hand side of the machine Co...

Page 38: ...Blitz No 1200CMB 37 Rotating the lateral crank clockwise moves the pivot arm to the right and rotating counter clockwise moves it to the left...

Page 39: ...ter The depth indicator needle sweeps across the face of the arc from left to right as the knob is advanced With this indicator needle centered over the mark on the card the key is cut to the correspo...

Page 40: ...Blitz No 1200CMB 39 5 0 Cutting the Key...

Page 41: ...Blitz No 1200CMB 40 Select the correct Code Card and insert it beneath the lens as shown above...

Page 42: ...Blitz No 1200CMB 41 Change the cutter and jaw if necessary to those indicated on the Code Card...

Page 43: ...Blitz No 1200CMB 42 For maximum clearance and easy accessibility when inserting the key blank rotate both of the crank knobs counter clockwise...

Page 44: ...Blitz No 1200CMB 43 Gauge the key...

Page 45: ...Blitz No 1200CMB 44 and tighten the wing nut when the key is level Then flip gauge down before starting to cut...

Page 46: ...Blitz No 1200CMB 45 Turn machine ON...

Page 47: ...Blitz No 1200CMB 46 Rotate the lateral crank clockwise until the indicator lines up with the No 1 space mark in the space window as indicated above...

Page 48: ...Blitz No 1200CMB 47 Slowly rotate the depth crank clockwise until the depth indicator is centered over the depth mark you wish to cut as shown in the upper depth window Do NOT pass the mark...

Page 49: ...Blitz No 1200CMB 48 Now rotate the depth crank counter clockwise outward until the spinning cutter is clear of the key blank...

Page 50: ...Blitz No 1200CMB 49 Rotate the lateral crank to the second space indicator...

Page 51: ...Blitz No 1200CMB 50 Slowly rotate the depth crank clockwise until the depth indicator is centered once more over the depth you wish to cut in this space position...

Page 52: ...Blitz No 1200CMB 51 Continue the correct space and depth movements until all cuts are made from the head to the tip of the key...

Page 53: ...Blitz No 1200CMB 52 Upon completion of the last cut rotate both of the cranks counter clockwise for maximum clearance and easy accessibility to the cut key Then turn off machine and remove key...

Page 54: ...Blitz No 1200CMB 53 Turn motor back on to deburr key...

Page 55: ...on the code card When widening start at the first small mark for each space and while holding the depth crank turn the lateral crank counter clockwise from the first small widening mark through the c...

Page 56: ...Blitz No 1200CMB 55 6 0 Angle Cut Keys...

Page 57: ...iveled left or right Be sure the index pin is re locked into the cutter head before operating machine REQUIRED OPTIONAL EQUIPMENT An optional cutter and Jaw C are required to cut keys for commercial l...

Page 58: ...vailable The HPC Pocket Sized Decoder No HKD 75 pictured above in addition to decoding depths and angles for Medeco also contains an assortment of cards for other locks Remember decoding devices are n...

Page 59: ...Blitz No 1200CMB 58 Gauge the key from the shoulder making sure the key grooving and special jaw milling are nested together...

Page 60: ...Blitz No 1200CMB 59 Insert Code Card No C36 for Medeco Medeco is a registered trademark of Medeco Security Locks Inc...

Page 61: ...itz No 1200CMB 60 Turn the lateral crank as required to move key into the correct space positions for cuts with center angles Cutter head is not swiveled for center cuts Make all center angle cuts fir...

Page 62: ...Blitz No 1200CMB 61 Cut first center cut...

Page 63: ...Blitz No 1200CMB 62 Back off...

Page 64: ...Blitz No 1200CMB 63 Move to next center angle cut and plunge...

Page 65: ...Blitz No 1200CMB 64 Back off...

Page 66: ...Blitz No 1200CMB 65 Move away from cutter...

Page 67: ...Blitz No 1200CMB 66 Turn off the machine...

Page 68: ...Blitz No 1200CMB 67 Pull outward on angle index pin...

Page 69: ...Blitz No 1200CMB 68 Swivel cutter head by the angle pivot pin as indicated by the arrows...

Page 70: ...Blitz No 1200CMB 69 Be sure the index pin is relocked into the cutter head before operating Make all right angle cuts at this time...

Page 71: ...Blitz No 1200CMB 70 Then turn off the machine...

Page 72: ...Blitz No 1200CMB 71 Repeat the same procedure for left angle cuts...

Page 73: ...s a registered trademark of Medeco Security Locks Inc Be sure to brush Medeco keys exceptionally clean and free of all burrs Hold the cut key so that the rotation of the deburring brush sweeps the bur...

Page 74: ...Blitz No 1200CMB 73 7 0 Re calibration of Depth...

Page 75: ...need to re adjust the depth is rare and should be done only after the more common causes for mis cut keys are eliminated Remember when originating a key by code you do not have access to an operable k...

Page 76: ...Blitz No 1200CMB 75 Cut a key by code and compare carefully measured depths against a code card...

Page 77: ...There should be no need to loosen the two set screws The maximum range of the eccentric shaft is 90 when pulling towards you a maximum of 015 in depth change and 90 when pushing away a maximum of 015...

Page 78: ...Blitz No 1200CMB 77 8 0 Re calibration of Space...

Page 79: ...you do not have access to an operable key Quite often code numbers are mis read locks are coded incorrectly when they are new and code books occasionally have typographical errors Be aware of these u...

Page 80: ...Blitz No 1200CMB 79 Cutting too CLOSE or TOo far from THE TIP ON KEYS GAUGED FROM THE TIP Select an original large cylinder type tip gauged cut key such as Best or Falcon...

Page 81: ...Blitz No 1200CMB 80 Put on the correct cutter and insert the correct card Then gauge and clamp the key...

Page 82: ...Blitz No 1200CMB 81 Place a white piece of paper beneath the cutter for improved vision of alignment NOTE Unplug machine for these and the following operations...

Page 83: ...lateral crank to position the key with the most easily seen cut carefully centered beneath the cutter as shown Rotate the depth crank until the cutter is fairly deep within the cut Deepest cuts are u...

Page 84: ...Blitz No 1200CMB 83 If space indicator needle is centered over the corresponding space mark the tip stop space adjustment is correct Go no further...

Page 85: ...edle is offset to the right the machine is cutting too close to the tip If the space indicator is offset to left the machine is cutting to far from tip Note Re calibration of tip does necessitate re c...

Page 86: ...Blitz No 1200CMB 85 Rotate the lateral crank until the indicator needle is centered over the corresponding space mark as shown Rotate the Depth crank until the cutter is fairly deep within the cut...

Page 87: ...Blitz No 1200CMB 86 Loosen the four set screws that hold the pivot arm onto the pivot arm shaft DO NOT REMOVE PIVOT ARM...

Page 88: ...Blitz No 1200CMB 87 Re position the space indicator needle if it has moved while loosening the set screws...

Page 89: ...With a small rawhide or plastic mallet lightly tap the lower left side of the pivot arm until the pin seat of the cut is directly opposite the flat of the cutter as shown previously Be sure all FOUR s...

Page 90: ...MB 89 With the cutter aligned opposite the cut and the space indicator needle centered over the corresponding space mark tilt the machine up if necessary without disturbing the setting and re tighten...

Page 91: ...ginal large cylinder type shoulder gauged cut key such as Schlage Always check spacing on a tip stop key first before adjusting for shoulder gauged keys Cutting too CLOSE or TOo far from THE shoulder...

Page 92: ...Blitz No 1200CMB 91 Insert the correct Code Card Put on the correct cutter...

Page 93: ...Blitz No 1200CMB 92 Gauge and clamp the key...

Page 94: ...Blitz No 1200CMB 93 Place a white piece of paper beneath the cutter for improved vision alignment...

Page 95: ...th the most easily seen cut carefully centered beneath the cutter as shown Rotate the depth crank until the cutter is fairly deep within the cut If space indicator needle is centered over the correspo...

Page 96: ...offset to the right the machine is cutting too far from the shoulder If the space indicator needle is offset to left the machine is cutting too close to the shoulder Note Recalibration of shoulder spa...

Page 97: ...z No 1200CMB 96 NOTE Unplug the machine for these and the following operations Rotate the lateral crank towards you until the space indicator needle is centered over the corresponding space mark as sh...

Page 98: ...Blitz No 1200CMB 97 Loosen the key on the vise Slide the key until the pin seat of the cut is directly opposite the flat of the cutter as shown Tighten the key on the vise...

Page 99: ...Blitz No 1200CMB 98 Loosen the set screw that holds the shoulder gauge turn bar onto the pivot arm CM 1024X...

Page 100: ...Blitz No 1200CMB 99...

Page 101: ...oose rotate the turn bar clockwise or counter clockwise to move the shoulder gauge toward the shoulder of the key The left side of the gauge should end up just barely touching the shoulder of the key...

Page 102: ...Blitz No 1200CMB 101 9 0 Preventive Maintenance Lubrication Repairs and Guarantee...

Page 103: ...Blitz No 1200CMB 102 visit us online at www hpcworld com...

Page 104: ...e surface of your machine daily with a soft bristle brush Take particular care in keeping the key vise jaw area clean and free of all residue build up 8 CODE CARDS The Code Cards are made of credit ca...

Page 105: ...ked on the outside of the box All machines must be shipped prepaid Collect shipments will not be accepted Our shipping address is HPC Inc Attn Service Center 3999 N 25th Avenue Schiller Park IL 60176...

Page 106: ...Blitz No 1200CMB 105 10 0 Exploded Views Part Listings...

Page 107: ...20 Washer CM 50167 1 21 Motor Mounting Bracket CM 1040MA 22 Set Screw CM 50165 23 Cotter Pin CM 62CP Description Stock 24 Retaining Ring CM 50112 25 Screw CM 50134 26 Lateral Crank Complete CM 1044X...

Page 108: ...Blitz No 1200CMB 107 1200CMB 25 111704 18 45 46...

Page 109: ...aining Ring CM 50183 25 Cap Screw CM 50134 26 Lateral Crank Complete CM 1044X 27 Lateral Rack Bracket CM 1030 Description Stock 28 Pivot Arm Shaft CM 1034 29 Rubber Foot CM 50133 30 Dogging Screw CM 1...

Page 110: ...Blitz No 1200CMB 109 1200CMBACDC 14 25 37 52 53 012302 18 54 55...

Page 111: ...2302 1200CM 1200CMB Cutter Head Assembly Description Stock 1 Cutter Head CM 1053X available complete only 2 Cutter Nut CM 1039MA 3 Cutter Wide Selection Available 4 Set Screw 9100 11 5 Cutter Head Pul...

Page 112: ...9 Tip Stop CM 1054MA 10 Spring CM 1090MA 11 Set Screw CM 50139 12 Eccentric Shaft CM 1041 13 Set Screw CM 50109 14 Set Screw CM 50112 15 16 Turn Bar Shoulder Gauge CMB FG 17 Retaining Ring CM 50105 1...

Page 113: ...bly Description Stock 1 Rack Bracket CM 1030B 2 Lateral Rack CM 1021 3 Screw CM 50112 4 Feed Thread CM 1037B 5 Washer CM 10150 6 Screw CM 50116 7 Lateral Feed Shaft CM 1047B 8 Brake Pellet CM 50180 9...

Page 114: ...Blitz No 1200CMB 113 Visit us at www hpcworld com...

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