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- 3 -

 II. Checking items before operation

No.

 1

 2

 3

 4

 

 5

 6

  

 Checking item

  Clamp lever

 

  Ratchet release

 

  Open/close press  

fitting punch and  

lock punch

  Deformation or 

breakage of press 

fitting punch and  

lock punch

  Setting position 

o f  c o n n e c t o r 

clamp

  Installation state 

of components

  Checking procedure   

  

Check whether there is a 

clamp feeling when clamp  

lever is fully pressed until 

it will go no further.

  

Check whether ratchet is  

released in the state that 

pressure block comes 

closely in contact with 

base plate face.

  

Check that pressure 

block comes closely in 

contact with base plate 

face and each punch is 

smoothly opened without 

friction after clamp lever 

has been released.

  

Check through eye-ob-

servation whether each 

punch has neither defor-

mation nor breakage.

  Perform an appearance 

inspection with the first 

connection product.

  

Check whether con-

nector clamp comes in 

contact with set position 

when clamp lever is fully  

pressed until it will go no 

further.

  

Check through eye-ob-

servation whether there 

is no lack or breakage of 

the respective compo-

nents.

   In case of trouble

  

Shut-height is im-

proper and connection 

is not correctly per-

formed.

  

Shut-height is im-

proper and connection 

is not correctly per-
formed.

  

Shut-height is im-

proper and connection 

is not correctly per-

formed when pressure 

block does not come 

closely in contact with 

base plate face.

  

Connection is not cor-

rectly performed when 

press fitting punch  

or lock punch is de-

formed or broken.

  

Connection is not cor-

rectly performed when 

connector lamp does 

not come in contact 

with set position.

  

Connection is not cor-

rectly performed.

          Cause 

  

Shank installing  

position is improp-

er.

  

Ratchet installing 

position is improp-

er.

  

Deformation of  

each punch.

  

Mixture of foreign  

materials in slid-

ing  parts.

 

 Trouble of shut-

height or the like.

  

Mixture of for-

eign materials in 

sliding parts.

 

Mixture of for-

eign materials in 

clamp or the like.

  

Mixture of foreign  

materials in slid-

ing parts.

  

Trouble of shut-

height or the like.

    

 If the jig is defective, do not perform disassembling or the like. Please contact us for repair.

  Corrective measure

  

Please request us  

for repair.

  

Ditto

  

Ditto

  

Completely remove  

foreign materials. 

  

Please request us 

for repair.

  

In case of deforma-

tion or breakage do 

not continue to use 

the jig. Please re-

quest us for repair.

  

Ditto

  

Ditto 

  

Ditto

WARNING  :

To prevent personal accidents, extreme caution has to be taken not to allow fingers to be caught in the handle or sliding 

parts when crimping with this tool.

Jan.1.2020 Copyright 2020 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Summary of Contents for DF19G Series

Page 1: ... DF19G 30S PR MD2 INSTRUCTION MANUAL CAUTION Be sure to read this Instruction Manual carefully before using it to secure safety in operation In addition save this Instruction Manual so that it is available whenever necessary for review HIROSE ELECTRIC CO LTD Jan 1 2020 Copyright 2020 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 2: ...the handle In addition use this machine putting on a place where children s hands cannot reach Application and modification 1 To prevent possible personal accidents this tool shall only be used for its originally intended purpose while following the instructions specified in this Instruction Manual We assume no responsibility resulting from the use other than the application 2 To prevent possible ...

Page 3: ...ems before operation 3 III Operating procedure 4 1 Mounting the ground plate 4 2 Inserting FPC 4 3 Preliminary insertion of the ground plate 5 4 Setting procedure of the connector 6 5 Connection work 7 6 Appearance inspection 8 7 Electrical test 8 IV Repairing procedure in case of failure of connection 9 V Precautions in handling the jig 10 VI Maintenance and inspection 10 Jan 1 2020 Copyright 202...

Page 4: ... GND DF19G 30S 1F GND Jig DF19G 14S PR MD2 DF19G 20S PR MD2 DF19G 30S PR MD2 3 Commendable standard of FPC dimensions Dimensions described below denote the standard of FPC dimensions which can be mounted on this jig For the detailed dimensions please contact our engineering division B 0 05 2 2 0 05 Straight section more than 7 5 mm 0 245mm Dimension mm A B DF19G 14S 1F 15 6 14 DF19G 20S 1F 21 6 20...

Page 5: ...or components Preliminary insertion position Ground plate Polarization mark Lock Preliminary insertion reference Connector main body DF19G 20S PR MD2 9E001 MADE IN JAPAN HRS No Country of origin display Product name display Manufacturing No display Warning label Warning label Connector lamp Lock punch Press fitting punch Jan 1 2020 Copyright 2020 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 6: ...and connection is not correctly per formed Shut height is im proper and connection is not correctly per formed when pressure block does not come closely in contact with base plate face Connection is not cor rectly performed when press fitting punch or lock punch is de formed or broken Connection is not cor rectly performed when connector lamp does not come in contact with set position Connection i...

Page 7: ... direction 2 Insert FPC until it comes in contact with the inside of connector main body FPC Connector main body Insertion Connector main body FPC Cautions when inserting FPC 1 The connector main body and the ground plate will be broken at the time of connec tion unless the connector main body and the polarization mark of the ground plate are set in the same direction 2 Insertion may be difficult ...

Page 8: ...late is inserted into the connector main body should be less than 10 degrees B NG Ground plate is slantingly inserted Deformation of the ground plate will be caused C NG Lower click of the ground plate is widened rise of the ground plate occurs when setting the connector Connector main body Ground plate FPC Cautions when inserting the ground plate 1 Do not use a ground plate which has been excessi...

Page 9: ...s not properly performed due to the deformation of the ground plate or the like Do not perform the work by force Return again to the state of the preliminary insertion of the ground plate Slide to the right hand side 4 Setting procedure of the connector 1 Face upward polarization mark side and slide connector clamp to the right hand side to open it 2 Adjust connector main body to connector guide f...

Page 10: ... of the holder press FPC 2 Fully press down clamp lever until you obtain a feeling of clamping 3 Return upward clamp lever and release it 4 Connection work has been completed Ratchet release lever Fully press until it will go no further Connector main body FPC Press Enlarged drawing of ratchet section Please contact us when the connector cannot be taken out even when the clamp lever has been relea...

Page 11: ...form the appearance inspection whether the quality is satisfied when the connection work has been completed Check that lock is performed Check that lock is performed Connector main body Ground plate Rear side 7 Electrical test Perform the test of Contact resistance nsulation resistance and withstand voltage Fig 1 Fig 2 Fig 3 Item Test method Standard Contact resistance Measure at 100 m A DC or 100...

Page 12: ...ull out connector main body 5 Remove ground plate from the FPC Ground plate FPC Connector main body Pulling tool DF C PO B Optional FPC Ground plate Pull out Lock section 4 places right left 1 Do not perform re connection of the connector main body and ground plate for which repair has been performed Scrap them 2 Do not perform more than one time re connection to FPC for which repair has been perf...

Page 13: ...trouble 4 If the tool is defective do not disassemble it but contact us for repair while showing the detailed description of the defect VI Maintenance and inspection 1 Upon completion of works wipe the jig to remove stains and foreign materials with a piece of soft cloth and close the clamp lever to avoid any foreign material from entering the sliding parts Then store the jig in a dry place 2 Chec...

Page 14: ... 11 MEMO Jan 1 2020 Copyright 2020 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 15: ...ity to any claim for loss or failure to earn profit resulting from the use of the machine 5 We assume no responsibility for any damage resulting from your improper use of the machine including your failure to follow the instructions given in this Instruction Manual This includes repair or modification conducted by any third party other than Hirose Electric Co Ltd 6 Please note that servicing of th...

Page 16: ...d in Japan HIROSE ELECTRIC CO LTD 5 23 OSAKI 5 CHOME SHINAGAWA KU TOKYO 141 8587 JAPAN PHONE 81 03 3491 9741 FAX 81 03 3493 2933 http www hirose com Jan 1 2020 Copyright 2020 HIROSE ELECTRIC CO LTD All Rights Reserved ...

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