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HIROSE ELECTRIC CO.,LTD.

 

ETAD-H0814-00

 

2

 

2 / 6 

FORM HC0011-9-2 

 

 

3.  Steps for harnessing 

 

3.1.  Cable stripping 

Strip cables in accordance with Crimping Quality Standards (ATAD-H0810/0811). 
In so doing, make sure there is no scratch on cable cores. 

 
3.2.  Crimping 

Crimped terminals to cables using an applicator (AP105-DF63-1618-*), and check the crimping 
height  and  shape  in  accordance  with  the  Table  of  crimping  conditions  and  Crimping  Quality 
Standards (ETAD-H0810/0811). 

 

3.3.  Insertion to crimping terminal sockets

 

Hold the cable of a crimped terminal, and insert it to each terminal hole of crimping sockets. 
(Insert the terminal in the direction of arrows below.) 
*The figures show insertion to DF63W-4EP-3.96C and DF63W-4S-3.96C. 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 For insertion, place the crimped terminal and crimping socket lock in the following direction: 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Before inserting terminal 

After inserting terminal 

Lanse holder 

Lanse holder 

Socket 

Socket terminal 

Plug terminal 

In-line Plug 

Lock :Upper 

Lock :Upper 

Contact No. 

Contact No. 

Lanse holder: 
Lower 

 

Lanse holder: 
Lower 

 

Direction of insertion 

 

Jun.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Summary of Contents for DF63W Series

Page 1: ...se Name DF63 W Compatible cables 1618 AWG16 to 18 2022 AWG20 to 22 Shape packing SCF Socket terminal reeled SC Socket terminal separate PCF Plug terminal reeled PC Plug terminal separate COUNT DESCRIPTION OF REVISIONS DESIGNED CHECKED DATE 2 3 DIS H 00014188 HT SATO SZ ONO 20220621 TITLE DF63W Series Cable Assembly Procedure APPROVED KI AKIYAMA 20150525 CHECKED HK UMEHARA 20150525 DESIGNED TO HORI...

Page 2: ...1 3 3 Insertion to crimping terminal sockets Hold the cable of a crimped terminal and insert it to each terminal hole of crimping sockets Insert the terminal in the direction of arrows below The figures show insertion to DF63W 4EP 3 96C and DF63W 4S 3 96C For insertion place the crimped terminal and crimping socket lock in the following direction Before inserting terminal After inserting terminal ...

Page 3: ...mped terminal to pass through the hole of wire seal To maintain performance reliability do not tilt crimped terminals for insertion Horizontal insertion Tilted insertion Hole of wire seal Hole of wire seal Jun 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 4: ...of crimped terminal To remove crimped terminals that have been inserted pull the cable using the dedicated Precision Screwdriver while pushing up the crimping socket lance Using crimping socket after repair could induce decrease of lance strength and or wire seal damage Use new socket to avoid such failures Approx over 30mm In line plug lance Socket lance Crimped terminal Lance holder In line plug...

Page 5: ... straight direction Please avoid excessive force is applied to the connector Note Retention force is approx 27 N Pin Please avoid excessive force is applied to particular cable During cable wiring inside the machine keep sufficient cable length for slack to avoid direct stress is applied to the connector 4 3 Rubber seal If the rubber seal is damaged the connector is deteriorated water resistant pe...

Page 6: ...able During cable binding keep approximately 30mm length from end of connector to binding point If the length is short it could cause loosing the contact by stress Approx over 30mm Approx over 30mm Binding Jun 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

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