HRS ZH05 Series, Handling Manual

Page 1: ...05 Series Handling Manual APPROVED HK UMEHARA 20211130 CHECKED HK UMEHARA 20211130 DESIGNED KH MARUNO 20211130 WRITTEN KH MARUNO 20211130 技 術 指 定 書 TECHICAL SPECIFICATION ETAD T0940 00 0 1 32 FORM HC0011 9 1 HIROSE ELECTRIC CO LTD Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 2: ... 11 6 2 CONNECTOR ASSEMBLY INSTRUCTIONS 12 7 WIRING HARNESS ASSEMBLY RECOMMENDATIONS 15 8 REPAIR PROCESS 16 9 REPAIR TOOLS 19 9 1 REPAIR TOOL FOR RETAINER 19 9 2 REPAIR TOOL FOR TERMINAL 20 10 ELECTRICAL TEST 21 10 1 CLAMPING AREAS OF CONNECTORS 21 10 2 LOCATION OF TEST PROBES 21 10 3 DEFINITION OF TEST PROBES 22 10 4 RECOMMENDATIONS FOR ELECTRICAL TESTS 22 11 CRIMP QUALITY STANDARD 23 11 1 SCOPE ...

Page 3: ...tion and common practices of general crimps for the ZH05 terminals All measurements are in millimeters and Forces in Newtons unless otherwise specified In addition photographs and illustrations described are representative products of HRS ZH05 series so they differ depending on products Information of this manual is subject to change without notices Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD...

Page 4: ...TION 2 1 DESCRIPTION Plug Receptacle Receptacles exist only in right angle version with DIP metal hold down Male housing Retainer Male terminal Crimp terminal Female housing Female contact DIP Metal hold down Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 5: ...terminal ZH05 2224PCF Plug X positions with Y coding ZH05 XDP HU Y Receptacle X positions with Y coding ZH05 XDS 2H Y Retainer X positions ZH05 XDP R Note 1 please check with Hirose Sales department for the availability of all part numbers Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 6: ...sing PA Female contact Copper alloy Surface Tin plating 1µm min Under Nickel plating 1µm min Metal hold down Brass Surface Tin plating 1µm min Under Nickel plating 1µm min Male terminal Metal thickness 0 2 0 05 mm Brass Surface Tin plating 1µm min Under Copper plating 0 3µm min Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 7: ...ox Plug 12P ZH05 12DP HU 405 x 405 x 51 Plastic bag 100 pcs bag 5 bags box Plug 16P ZH05 16DP HU 267 x 365 x 126 Plastic bag 100 pcs bag 5 bags box Plug 20P ZH05 20DP HU 360 x 270 x 130 Plastic bag 100 pcs bag 5 bags box Male terminal ZH05 2224PCF 560 x 570 x 250 Reel 15000 pcs reel 5 reels box Retainer ZH05 XDP R 360 x 270 x 130 Plastic bag 1000 pcs bag 10 bags box Mar 1 2022 Copyright 2022 HIROS...

Page 8: ...Connector mating force 32 8N 34 5N 12 terminals 42 0N 46 0N 16 terminals 52 2N 56 3N 20 terminals Connector unmating force 33 0N 34 4N 12 terminals 39 5N 50 1N 16 terminals 56 4N 60 5N 20 terminals Connector retention force 150N min Connector polarization force 100N min Mating unmating cycles number 30 times TPA insertion force with all terminals fully inserted 8 7N max TPA insertion force with on...

Page 9: ... on packages Where packages are stored in racks place the heavier cartons below and the lighter ones above not to damage the parts 5 2 HANDLING OF COMPONENTS Do not touch the terminal contact points or the interior of the barrel In the event that the terminal must be handled please wear gloves in order to prevent corrosion Placing items on top of a terminal or dropping a terminal may result in sha...

Page 10: ...48 FORM HC0011 9 2 Do not place wire harnesses on the floor Refrain from any handling that may result in terminal damage or deformation Do not use the housing in case it drops Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 11: ...ard 11 for details on strip length 2 Crimp wire in terminal Note 1 Please use the Hirose crimp tool Note 2 Please refer to the Crimp Quality Standard 11 to confirm terminal compatibility and check crimp condition Note 3 Please refer to the Crimp parameters 12 for the crimp parameters to be used Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 12: ...orientation Note 1 Holding the cable please insert straight into the housing Do not use more than 10N of force during this process Note 2 If the crimped terminal does not enter the housing smoothly the first time remove it and then re insert Upper and lower crimping portions are inward during insertion OK NOT OK Crimping portions are facing outward Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD ...

Page 13: ...2 After insertion confirm that the terminal has been inserted correctly by pulling the cable lightly the pulling force must be less than 10N OK NOT OK Crimping portions are facing outward Barrel becomes visible from outside when cable is pulled lightly Crimping portions are facing inward Incorrect terminal position Correct terminal position Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Righ...

Page 14: ...e retainer please inspect the housing head on to confirm that the retainer is not protruding in any way OK NOT OK Retainer set OK Retainer only half engaged NOT OK Confirm the retainer is visible Correct retainer is used Retainer part number is wrong Connector Cross section Connector Cross section Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 15: ...hat every individual wire is subjected to an equal amount of tensile force to avoid any effect on terminals like disengagement The distance to apply tape from the end of connector is 35mm minimum The bending radius for wires should be at minimum 3 times its outer radius to ensure normal use of our connectors Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 16: ...ol in direction 1 and push down the lance and remove the retainer from direction 2 Note Please refer to the next section 9 for details on the special tool 1 2 2 Jig 1mm max Jig 0 6mm max Connector cross section Connector cross section Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 17: ...pplicable cable carefully to remove the terminal Note Please refer to the next section 9 for details on the special tool Recommend to operate under propre illumination to enhance workability Condition at inserted repair tool Note Housing is not reusable Please use new parts after repairing Repair tool Flat side 1 Insert repair tool 2 Pull cable Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All ...

Page 18: ...CTRIC CO LTD ETAD T0940 00 0 18 48 FORM HC0011 9 2 Note In case the terminal lance and or retainer lance has been deformed please use new parts Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 19: ...R TOOLS 9 1 REPAIR TOOL FOR RETAINER Part number summary for retainer repair tool Applicable part Repair tool name Repair tool part number ZH05 12DP HU ZH05 R RE MD 902 5162 0 ZH05 16DP HU ZH05 20DP HU Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 20: ...INAL Part number summary for terminal repair tool Applicable part Repair tool name Repair tool part number ZH05 2224PCF ZH05 RE MD 902 5161 0 The following drawing shows definition of tool for terminal repair press fit Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 21: ...CTORS During electrical tests plugs can be clamped in the following areas example with ZH05 12DP HU 10 2 LOCATION OF TEST PROBES The test probes should be located in front face as described below Example with the 12P Areas to clamp the plug Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 22: ... Gold plated Spring force 1N maximum Stroke see section below 10 4 RECOMMENDATIONS FOR ELECTRICAL TESTS Perform test after insertion of terminals and closing of retainer Avoid any deformation on housing or terminal during electrical test Replace any damaged housing or terminal with a new one 1 0 1 Gold plated Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 23: ...rimp condition of ZH05 2224PCF CL756 2001 0 11 2 APPLICABLE WIRE Applicable wire size 0 22mm 0 35mm Applicable insulation size 0 9mm 1 4mm 11 3 QUALITY STANDARD N N wire barrel cross section image O O insulation barrel cross section image P enlarged view Jacket remaining Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 24: ...15 max Cut off tab L 0 1 max Difference in level on transition part Apply only bend up M 0 2 max Difference in level between wire barrel and insulation barrel Q 0 2 0 25 Distance between wire crimper and wire anvil R 0 15 0 31 Note 1 Refer to a Crimping condition list for the crimp height Note 2 There is a possibility that a terminal is involved in covering and crowded by the crimping but it s no ...

Page 25: ...SULATION Tensile strength of the wire terminal link minimum C H C W C H C W FLRY A 0 3436 22 0 75 0 81 1 36 max 1 55 1 65 1 47 max 60N FLRY B 0 4156 22 0 75 0 81 1 36 max 1 55 1 65 1 47 max 60N FLR9Y 0 4008 22 0 75 0 81 1 36 max 1 55 1 65 1 47 max 60N Mar 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...