HSD CPH 400 B, Assembly Instructions Manual

Page 1: ...on of the original instructions ENGLISH Serial number SM 141 D and CPH 400 B Synchronous motor with drive included and variable frequency drive for AC motors Assembly instructions Edition Revision 2 2 H5834D0175 ...

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Page 3: ...d it contains information protected by copyright It must not be photocopied or reproduced in any form either fully or in part without the prior written consent of the manufacturer Code Issue Code of previous issue H5834D0175 2 H5834D0165 Revision Description of updates 0 01 2014 New document 1 03 2015 Revised paragraphs 3 6 5 5 5 8 1 D1 2 09 2015 Revised paragraphs 3 6 5 5 5 10 D1 ...

Page 4: ...Information about the publication 4 HSD S p A H5834D0175 fm091115 ...

Page 5: ... 2 1 Safety regulations 17 2 2 Safety warnings for maintenance 17 2 3 Risks associated with the use of the product 18 2 3 1 Prohibitions and risks associated with improper handling and or use 18 2 4 Residual risks 18 2 5 Signs fixed to the product 19 Description 3 Main parts 3 1 SM 141 D General description and applications 23 3 2 SM 141 D General overview and main parts 24 3 3 CPH 400 B General d...

Page 6: ...rall dimensions 33 5 5 Electrical connections SM 141 D CPH 400 B 34 Shared DC Bus power supply configurations 34 General requirements for the use of electric connectors 37 Electric connectors 38 5 5 1 Power cable with shared DC Bus 42 Cable types 42 Polarity test on shared DC Bus network wiring with SM141D motors and CPH400B drives 43 5 6 Fieldbus interface 45 5 6 1 E NETx 45 5 7 Regenerative effe...

Page 7: ...834D0175TOC fm091115 7 Appendices A Technical characteristics A 1 General data 57 Torque curve SM 141 D 350W 61 Torque curve SM 141 D 450W 61 B Disposal C Spare parts D Assistance service D 1 Customer service 67 Analytical index 69 ...

Page 8: ...Table of contents 8 HSD S p A H5834D0175TOC fm091115 ...

Page 9: ...Preliminaries ...

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Page 11: ...achinery or partly completed machinery provides the necessary information for proper installation and maintenance of the unit in order to maintain it efficient and safe over time The manual forms an integral part of the product and as such must accompany it at all times otherwise the product will be lacking in one of its primary safety requirements The manual must be well taken care of distributed...

Page 12: ...st always be readily available for consultation The following is a list of the documents supplied with the product unless otherwise agreed with the customer Assembly instructions this manual It contains warnings and instructions for the transport installation use maintenance and disposal of the product Adobe Reader www adobe com is required to view the file Test report Contains the testing results...

Page 13: ...ravvicinamento delle legislazioni degli Stati membri relative al materiale elettrico destinato ad essere adoperato entro taluni limiti di tensione x 2004 108 CE DEL PARLAMENTO EUROPEO E DEL CONSIGLIO del 15 dicembre 2004 concernente il ravvicinamento delle legislazioni degli Stati membri relative alla compatibilità elettromagnetica AND THAT WHERE APPLICABLE THE FOLLOWING STANDARDS HAVE BEEN APPLIE...

Page 14: ...vision number name of dealer specific information on any faults encountered periods of use 1 5 Identification of the product and manufacturer The serial number together with the code and the revision number represent the only means recognised by the manufacturer of identifying the product The product user is responsible for ensuring that the serial number remains intact Chapter 3 6 Identification ...

Page 15: ...ut the prior written consent of HSD S p A Under no circumstances will HSD S p A or its suppliers be held liable for damages including and without limit due to physical damage damages due to loss of earnings interruption in production loss of data or any other economic losses deriving from the use of HSD products including in the case where HSD S p A has been informed beforehand of the possibility ...

Page 16: ...1 Preliminary information 16 HSD S p A h0101k00a fm091115 ...

Page 17: ... danger and caution indications provided in the manual and with the safety signs affixed directly to the product Never work in the dark use all the available lights and make sure that they are efficient Pay all due attention to what you are doing and take the necessary precautions before doing anything Be careful during the electrical installation to not invert the phases 2 2 Safety warnings for m...

Page 18: ...rforming troubleshooting operation on the product take all the necessary precautions described in the Instruction Manual to prevent damage or injury Remember to tighten all screws nuts and ring nuts of each mechanical component that has been adjusted or set up Before starting the product make sure that all the safety devices are installed and in perfect working order If this is not the case under ...

Page 19: ...es in the same positions DANGER OF ELECTROCUTION Do not access any internal parts of the equipment Danger of electrocution Before carrying out any operations on the electrical system make sure that the power supply has been turned off DANGER HOT SURFACES High temperature component risk of burning Wear suitable protective clothing USER MANUAL It is compulsory to read the whole user manual before pe...

Page 20: ...2 Safety information 20 HSD S p A h0115k00a fm091115 ...

Page 21: ...Description ...

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Page 23: ...r with incorporated drive servomotor allowing to move parts of CNc machines numerically controlled machines such as milling machines cutting machines point to point boring machines etc and it is designed to perform operations on various materials for example wooden materials metals marble glass etc It is designed to be incorporated into a machine or quasi machine and cannot function independently ...

Page 24: ...ft outfeed flange bracketing flange is fitted with special holes to be fastened to the device B Motor shaft transmits the motion to the device C Connection panel side of the electronic drive on which the electrical connections are located D Support flange the support flange is fitted with holes to bracket the equipment onto the device or the user machine E Electronic drive to manage the motor rota...

Page 25: ...he electronic drive is suitable for 5V and 24V encoders There are two types CPH400B 450W CPH400B GREEN 450W shared DC Bus More detailed information about the electronic drive is given in paragraph 3 4 CPH 400 B General overview and main parts 3 4 CPH 400 B General overview and main parts A Body of the electronic drive CPH 400 it contains the device equipment B Output connectors CPH 400 cables enco...

Page 26: ...to the DC Bus network progressively increasing the available power as the number of motors connected to the network increases The effects are 1 Energy recovery The capacity to accumulate energy during braking is equal to the sum of the energy stored by each drive For example each SM141 CPH400 device can accumulate energy that can be re used by it or by other devices connected to the DC Bus If foll...

Page 27: ...y frequency M nominal power supply current N logic power supply voltage O nominal power supply voltage P serial number Q product code and revision number R danger of electrocution sign S functional earth connection sign T hot surfaces danger signs U read instructions sign V CE marking W nominal branch voltage Z nominal inverter current SM 141 CPH 400 bar code IEC 60034 1 SM 141 Via della Meccanica...

Page 28: ...3 Main parts 28 HSD S p A h0102k02a fm091115 3 7 Safety and information signs For safety and information signs refer to paragraph 2 5 Signs fixed to the product ...

Page 29: ...ppropriate equipment The installation and assembly operations must always be carried out by specialised technicians only All the lifting and handling operations of the product and its parts must be performed with extreme care avoiding impacts that could compromise its operation or damage any coated parts 4 2 Overall dimensions and weight of the packed product Each single product may be lifted and ...

Page 30: ...d 4 4 Unpacking Verify the integrity of the packing before opening Open the box and remove the product by hand gripping the motor or body Do not lift the product by the wiring All the packaging scrap is to be disposed of according to the material and in compliance with current regulations in the country of use 4 5 Storage If the product is to be placed in storage it must be stored with its origina...

Page 31: ...wer rating The connection to the mains electricity supply must be carried out by a qualified electrician The customer is responsible for the entire power supply system to the product as far as the connectors The user must use a supply connector with a connection to an efficient equipotential protection circuit The earthing system must comply with current standards in the country of installation an...

Page 32: ...rt flange ref D page 24 Use 4 M6 screws minimum strength class 8 8 In order to ensure the necessary electrical conductivity use galvanised screws only Tightening torque of the screws M6 screws 15 Nm SM 141 D overall dimensions 0 02 A aO0 04 A n0 04 A C C S e z i o n e C C M5x8 0 10 246 0 3 30 18 135 214 14 O h6 38 82 5 70 O h7 7 5 7 5 6 5 81 80 80 40 5 4 5 O90 5 9 248 R 1 1 0 m i n i m o 1 1 O 15 ...

Page 33: ...upport surface to which it has to be fixed in line with the holes provided Fix the drive using n 4 galvanised M4 screws of suitable length Tighten the 4 screws In order to ensure the necessary electrical conductivity use galvanised screws only Tightening torque of the screws M4 screws 5 Nm CPH 400 B overall dimensions More useful information on fixing can be found in the appendix A Technical chara...

Page 34: ...en running the device the first power that must be supplied is the logical power and then the power supply When switching the device off first disconnect it from the power supply and then from the logical power Do not perform maintenance operations do not insert remove modules or connectors to the powered system After isolating the product wait 60 minutes before carrying out any maintenance work S...

Page 35: ...sents a type of connection it is assumed that the DC Bus is shared between all motors Single phase power supply single phase secondary neutral to earth Single phase power supply three phase secondary phase voltage star point to earth Single phase power supply three phase secondary line voltage star point to earth ...

Page 36: ...he peak value of the line voltage therefore when the DC Bus is shared the effective diode bridge that charges the capacitors is made up of half a bridge of one drive and half a bridge of another The basic concept is that under shared DC Bus conditions the voltage reached by the smoothing capacitors corresponds to the maximum voltage present between any pair of conductors feeding the drives even if...

Page 37: ...connecting the connectors look for the reference notch in the male connector and the slot in the female connector make sure to align the notch with the slot before insertion gently push the connector into the socket If this is difficult lightly turn the connector in both directions clockwise and counterclockwise until you notice that the notch entered the slot fit the connector all the way with on...

Page 38: ...tal input or Negative Overrun M8 3 pole female connector 3 Digital input or thickness tracer input M8 3 pole female connector 4 Digital input or reset input M8 3 pole female connector 5 Field bus input and logic power M12 5 pole male connector 6 Field bus output and logic power M12 5 pole female connector 7 Power cable input 7 8 connector 5 pole male 350W version M23 connector 6 pole male 450W ver...

Page 39: ... on page 38 PIN Signal SM 141D and CPH 400B 350 W user side view 1 Not used male 2 Neutral 230 VAC B PE Protective Earth 4 Phase 230 VAC A 5 Not used PIN SM 141D GREEN 450 W signal user side view 1 DC Bus male 2 Phase 230 VAC 3 Protective Earth PE 4 Neutral 230 VAC 5 DC Bus 6 Not used 2 1 5 4 PE ...

Page 40: ... lacking with the PLC Safety status means that the shaft is not moving A special software command must be used to restore the normal operation Digital input connector diagram ref from 1 to 4 on page 38 When one or more connectors is not used from one to four plug with M8 plugs Failure to do so might compromise the product s IP seal Plug the unused connectors using M8 plugs PIN Signal user side vie...

Page 41: ...rect earthing cannot be performed by means of the support flange or supports spacers due to the presence of painted surfaces or burnished screws this connection must be made using an earth cable with eye terminal In order to be efficient this connection must be as short as possible MAX 30 CM PIN Signal PIN Signal user side view A U Phase 2 Not used female B V Phase Not used C W Phase Not used Eart...

Page 42: ...onductor composition 4x1 5 mm Always use cables with the required characteristics For other cables contact the HSD Assistance Service In the case of power supply cables feeding two or more motors at the same time for connections other than star type contact the assistance service Cable types Some of the cables tested and recommended by the manufacturer are reported below BRAND TYPE MANUFACTURE R S...

Page 43: ...conductors including earth and the two shields short circuited on the metal casing of the conductor The following test is carried out after having connected the extension to the SM141D CPH400B Node at which two or more power cables arrive with shared DC Bus Instruments necessary digital multimeter Check to carry out on the node continuity test on all conductors from one end of the node to the othe...

Page 44: ...at base conductor 3 BLACK 1 5mm2 PIN connector Conductor Signal 4G1 5 2X1 0 H2 H2 Unika Unidrall 5000 3C047 1 DC Bus conductor 2 core BLACK 1mm2 2 Phase 230 VAC conductor 1 BLACK 1 5mm2 3 Protective Earth PE conductor YELLOW GREEN 1 5mm2 4 Neutral 230 VAC conductor 2 BLACK 1 5mm2 5 DC Bus conductor 2 core WHITE 1mm2 6 Not used DC Bus shielding 2 core braid 2x1mm2 Cable shield cable outer braid con...

Page 45: ...n bus DC When the motor is switched off the motor shaft may be moved externally This will generate energy in the motor If the motor is used in this way remind that a reducer will multiply the motor shaft speed The same effect is reached during the motor braking phases The generated energy depends on inertia mass on the slow shaft the number of motors in braking phases on the same line the cables l...

Page 46: ... the line end piece To access the dip switch release the screws and remove the plastic window A Once the configuration has been performed close properly the plastic window protecting the dip switch by fastening the screws A LED 1 LED 2 LED 3 LED 4 LED 5 DSW1 DSW2 ON OFF 1 2 3 4 5 6 7 8 limitswitches status limitswitches numbering SM 141 CPH 400 A ...

Page 47: ...ion for the E NETx communication protocol issued by HSD S p A to have more information on how to end the line correctly If dipswitches 3 and 4 are set differently for example 3 ON and 4 OFF the module will not work correctly Logical address and E NETx bus line termination Access the Dipswitches of the E NETx device board as described on page 46 Examples DSW1 Enet X protocol selection Switch 1 2 3 ...

Page 48: ...Switch status On On Off Off Off Off On On Off Off Off Off Off Off F On F Off at start up necessarily after this the brake is controlled by dipswitch Off brake unlocked On brake locked activated with board powered The input from connectors 1 to 4 of page 38 is take to the diagnostics LEDs as indicated in the table below When the park brake is present Input connector 1 2 3 4 Output LED1 LED2 LED4 LE...

Page 49: ...unning in cycle to guarantee the correct distribution of the lubricant in the races of the bearings The running in cycle also includes a detailed check of all the control and signalling devices through the simulation of various machining cycles on the test bench The customer must not launch any additional running in procedure 5 12 Environmental conditions The manufacturer has inspected and tested ...

Page 50: ...5 Installation and commissioning 50 HSD S p A h0104k02a fm091115 ...

Page 51: ...Maintenance ...

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Page 53: ...rer for technical assistance 6 1 General cleaning A periodic cleaning of the product contributes to maintaining it efficient over time Use a vacuum cleaner to remove any wood chips and if necessary use a compressor to remove fine dust making sure you stand at a sufficient distance To prevent the floor from becoming slippery waste chips must be removed using a vacuum cleaner or brush ...

Page 54: ...6 Maintenance 54 HSD S p A h0107k00a fm091115 ...

Page 55: ...Appendices ...

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Page 57: ...without dissipation J 27 Dynamic brake mean power W 20 Logic power unit SM 141 CPH 400 Logic power supply P24V Safety power origin 10 SELV or PELV VDC 24 Logic max electric current requirement P24V without brake mA 300 Logic max electric current requirement P24V with brake mA 700 Encoder input unit SM 141 Encoder type incremental pulses rotation 2048 Encoder input unit CPH 400 Encoder type increme...

Page 58: ...000 Max speed rpm 5000 Power Constant V rpm 0 038 Max radial load Fr N 420 Max axial load Fa N 150 Bracket mm 80 Brake optional unit SM 141 Brake output tension 10 As well as for CPH 400 VDC 24 Electrical power absorbed W 10 Blocking torque Nm 2 Additional inertia Kg m 7 10 6 Maximum current for brake mA 700 Numeric inputs Technical Data unit SM 141 CPH 400 Sensors tension from logic power supply ...

Page 59: ...age Temperature C F 25 55 13 131 Transport temperature C F 25 70 13 158 Workplace relative humidity non condensed 5 40 C 41 104 F 5 85 Storage relative humidity non condensed 25 55 C 13 131 F 5 95 Transport relative humidity non condensed 40 C 104 F 95 Maximum workplace altitude unless otherwise agreed m A S L 2000 Storage maximum workplace altitude Place to save above below on sides mm 100 50 50 ...

Page 60: ...TPUT M12 5 pole F connector Numeric inputs electric connection 4 INPUT M8 3 pole F connectors MECHANICAL DATA Un SM 141 CPH 400 Weight kg 3 5 4 8 1 8 2 Overall dimensions L x H x P mm 251 x 120 5 x 81 without shaft protrusion 238 x 120 x 81 Shaft protrusion mm 27 Output shaft diameter mm 14 CONTROL MODE unit SM 141 Feed forward in position 0 100 Speed control Interval rpm 100 5000 Feed Forward in ...

Page 61: ...S p A h0124k00a fm091115 61 Torque curve SM 141 D 350W Torque curve SM 141 D 450W speed rpm torque curve S1 ambient temperature 40 C rated torque Nm speed rpm rated torque Nm MAX torque torque S1 torque curve ambient temperature 40 C ...

Page 62: ...A Technical characteristics 62 HSD S p A h0124k00a fm091115 ...

Page 63: ... into mechanical and electrical components The different materials such as electric motors copper windings metal components plastic materials etc must be sorted and separated then disposed of in accordance with the laws applicable in the country of installation Only carry out the operations described in this manual Follow the instructions scrupulously and in the case of doubt contact the Manufactu...

Page 64: ...B Disposal 64 HSD S p A h0109k00a fm091115 ...

Page 65: ...products range without advance notice Parts Ref Manufacturer code Description 1 H0102D0141D0 Motor SM141D 450W and shared DC BUS 1 H0102D0141D1 Motor SM141D 450W with parking brake and shared DC BUS 1 H0102D0141D2 Motor SM141D 350W 1 H0102D0141D3 Motor SM141D 350W with parking brake 2 H0102DPH400B1 Drive CPH400B 3 H0102DPH400B3 Drive CPH400B with parking brake piloting 1 2 3 ...

Page 66: ...C Spare parts 66 HSD S p A h0111k00a fm091115 ...

Page 67: ...factured gained through special training in our factory who are able to service machines on site The list of the manufacturer s Customer Service Authorised Centres can be seen below HSD S p A HSD DeutschlandGmbH registered office Via della Meccanica 16 61122 PESARO ITALY Loc Chiusa di Ginestreto factory headquarters Via Pesaro 10A 61012 Gradara PU ITALY Tel 39 0541 979 001 Fax 39 0541 979 050 Serv...

Page 68: ...hanghai Co Ltd 3764 SW 30th Avenue 33312 Fort Lauderdale Florida USA Phone no 1 954 587 1991 Fax 1 954 587 8338 E mail sales hsdusa com www hsdusa com 1311 Jinhu road Pudong 200131 Shanghai China Phone no 86 21 5161 9991 Fax 86 21 5866 1237 E mail sales hsd china cn www hsd china cn ...

Page 69: ...ype approved cables for shared DC Bus extensions 44 electronic drive CPH 400 applications 25 body of the electronic drive CPH 400 25 brake connector diagram only on CPH 400 version with brake 41 communication protocols 60 connections panel 25 digital input connector diagram 40 dipswitch configuration 46 dip switches 25 electric connectors 38 encoder connector diagram 41 E NETx configuration 47 fie...

Page 70: ...gical address and E NETx bus line termination 47 regenerative effect on bus DC 45 running in 49 installation area environmental characteristics 31 installation environment maximum altitude 31 installation environment relative humidity 31 installation environment temperature 31 inverter rated current 27 IP 27 L led diagnostics 48 leg rated voltage 27 lifting 30 overall dimensions and weight of the ...

Page 71: ...ols 60 connections panel 24 control mode 60 digital input connector diagram 40 dipswitch configuration 46 dip switches 24 electric connectors 38 electronic drive 24 E NETx configuration 47 environmental characteristics 31 fieldbus connector diagram and logical power 40 fieldbus interface 45 general overview and main parts 24 interface connections 60 led diagnostics 48 logical address and E NETx bu...

Page 72: ...ee technical characteristics torque curve see technical characteristics transport 30 overall dimensions and weight 29 type approved cables for shared DC Bus extensions 44 U uninstalling see disposal unpacking 30 overall dimensions and weight of the packed product 29 procedure warnings 29 W warnings safety for maintenance 17 warnings see also safety regulations warranty 15 weight weight 60 weight o...

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Page 74: ...9 0721 439100 Fax 39 0721 439150 HSD USA Inc 3764 SW 30th Avenue 33312 Fort Lauderdale FL USA Tel 1 954 587 1991 Fax 1 954 587 8338 sales hsdusa com www hsdusa com HSD Deutschland GmbH Brückenstrasse 32 D 73037 Göppingen Deutschland Tel 49 7161 956660 Fax 49 7161 9566610 supporthsddeut hsddeutschland de sales hsddeutschland de www hsddeutschland de HSD Mechatronic Shanghai Co Ltd 1311 Jinhu road P...