lp-220 Rev. 000 Rel. 007 Date 2.12.18
7
Part H: Nut - (50) Fifty Pieces
Part I-1: Small Bolt - (40) Forty Pieces
Part I-2: Large Bolt - (10) Ten Pieces
Part J: Base Tube Frame - (1) One Piece
Part K-1: Plastic End Cap (Female) - (20) Twenty Pieces
Part K-2: Plastic End Cap (Male) - (20) Twenty Pieces
Part L: Evacuated Tube - (20) Twenty Pieces
Part M: Manifold - (1) One Piece
Part N: Fit Ring - (20) Twenty Pieces
Table 4 - Collector Specifications and Dimensions
Open the tube boxes, which contain the evacuated tubes with
inserted heat pipes. Make certain all tubes are intact, and the
bottom of each tube is silver. If a tube has a white or clear bottom,
it is damaged and should be replaced. The heat pipe should be
removed from the damaged tube and inserted into a replacement
tube, available at your local HTP dealer.
Heat pipes are bright and shiny when newly manufactured, but will
dull and may form dark-grey surface discoloration over time. This
mild surface oxidation happens when the pipe is exposed to air. This
reaction is completely normal and does not affect the integrity of
the pipe.
Tube and Heat Pipe Inspection
COLD WEATHER HANDLING
- If the solar collector or components
have been stored in a very cold location (BELOW 0
o
F) before
installation, handle with care. Failure to do so could result in damage
to the collector or evacuated tubes. Such damages are not covered
by warranty, and could result in property damage or severe personal
injury.
B. Collector Dimensions and Weights
Model
HP-30SC
# of Tubes
30
Weight (lbs.)
252
Dimensions (Inches)
101 X 79 X 58
Net Aperture Area (ft2)
30.04
Storage Tank Size (Gallons)
70+
Nominal Flow Rate (Gal/Min)
0.84 gallons per collector
C. Tools and Materials
Make sure you have all necessary tools, materials and accessories
before beginning work on the solar system. The following is a minimum
list of basic required tools. Other plumbing components will be field
supplied according to installation needs.
Electric Drill
Drill Index (w/ 1/2” and
3/4” Wood Bits)
Torch and Striker
Putty Knife
Hack Saw
High Temperature
Joint Compound
Tubing Cutter
Tin Snips
Solder Flux
Tape Measure
Emory Paper
24” Level
Extension Cord
Slip Joint Pliers
Needle Nose Pliers
Silicon Caulk and
Roof Tar
Pipe Wrenches, 10”
and 14”
Angle Iron
Open End Wrenches
9/16 & 7/16
Screw Driver 6” Flat
Blade
Screw Driver 6”
Phillips
Wire Stripper or
Knife
Wire Cutters
Black Latex Outdoor
Paint
Adjustable
Wrenches 8” & 10”
Aluminum Flashing
Sheet
Flashlight
Wire Nuts or
Connectors
Miscellaneous Copper
Pipe and Fittings (3/4”)
1” Copper Tee
1” by 1/2” Bush
1’ Reducer - 1/2” or
3/4”
5/8” X 1/2” wall &
7/8” X 1/2” wall
insulation
1/2” ID and 3/4”
ID Type M Copper
Tubing
Threaded Rod, Nuts,
and Washers
Stainless Screw
Clamps
Thermal Adhesive
Table 2 - Included Components
Do not remove and/or expose the tubes to sunlight until ready to
install, otherwise the heat pipe tip will become hot enough to cause
serious burns.
NOTE:
HTP DOES NOT WARRANT THE COLLECTOR, EVACUATED TUBES,
OR HEAT PIPES AGAINST FAILURE AS A RESULT OF DAMAGE INCURRED
DURING TRANSPORT OR INSTALLATION.
D. System Design
System design should be completed prior to installation. Solar
collectors need to be installed correctly to ensure high efficiency and,
Table 3 - Basic Required Tools