GENERAL INFORMATION
1-26
Removing Frozen Fasteners
If a fastener cannot be removed, several methods may be used to loosen it. First, apply a
penetrating fluid. Apply it liberally and let it penetrate for 10-15 minutes. Rap the fastener several times
with a small hammer. Do not hit it hard enough to cause damage. Reapply the penetrating fluid if
necessary.
For frozen screws, apply penetrating fluid as described, the insert a screwdriver in the slot and
rap the top of the screwdriver with a hammer. This loosens the rust so the screw can be removed in
the normal way. If the screw head is too damaged to use this method, grip the head with locking pliers
and twist the screw out.
Avoid applying heat unless specifically instructed. Heat may melt, warp or remove the temper
from parts.
Removing Broken Fasteners
If the head breaks off a screw or bolt, several
methods are available for removing the remaining
portion. If a large portion of the remainder projects out,
try gripping it with locking pliers. If the projecting
portion is too small, file it to fit a wrench of cut a slot in
it to fit a screwdriver (
Figure 35
)
If the head breaks off flush, use a screw extractor.
To do this, center punch the exact center of the
remaining portion of the screw or bolt. Drill a small
hole in the screw and tap the extractor into the hole.
Back the screw out with a wrench on the extractor
(
Figure 36
)
Repairing Damaged Threads
Occasionally, threads are stripped through
carelessness or impact damage. Often the threads
can be repaired by running a tap (for internal threads
on nuts) or die (for external threads on bolts) through
the threads (
Figure 37
). To clean or repair spark plug
threads, use a spark plug tap.
If an internal thread is damaged, it may be
necessary to install a Helical or some other type of
thread insert. Follow the manufacturer’s instructions
when installing their insert.
If it is necessary to drill and tap a hole, refer to
Table 8
for metric tap and drill sizes.
Summary of Contents for UTV 700 2009
Page 1: ...HUANSONG UTV 700 SERVICE MANUAL 2009 ...
Page 96: ...GENERAL SPECIFICATIONS 2 23 HYDROGRAPHIC CHART Hydrographic chart Pressure splash ...
Page 97: ...GENERAL SPECIFICATIONS 2 24 LUBRICATION OIL WAY ...
Page 246: ...5 31 BRAKE SYSTEM No Part Name Qty Remarks 26 Caliper piston seal 1 27 Bleed screw 1 ...
Page 330: ...CHARGING SYSTEM 6 18 CHARGING SYSTEM CIRCUIT DIAGRAM Ignition coil C D I Magneto Rectifier ...
