Huawei UPS5000, User Manual

Page 1: ...UPS5000 Top Air flow Cabinet User Manual Issue 02 Date 2022 01 19 HUAWEI TECHNOLOGIES CO LTD ...

Page 2: ...cribed in this document may not be within the purchase scope or the usage scope Unless otherwise specified in the contract all statements information and recommendations in this document are provided AS IS without warranties guarantees or representations of any kind either express or implied The information in this document is subject to change without notice Every effort has been made in the prep...

Page 3: ...ion engineers Maintenance engineers Symbol Conventions The symbols that may be found in this guide are defined as follows Symbol Description Indicates a hazard with a high level of risk which if not avoided will result in death or serious injury Indicates a hazard with a medium level of risk which if not avoided could result in death or serious injury Indicates a hazard with a low level of risk wh...

Page 4: ...tion not related to personal injury equipment damage and environment deterioration Change History Changes between document issues are cumulative The latest document issue contains all the changes made in previous issues Issue 02 2022 01 19 Optimized the installation procedures Issue 01 2020 04 27 Added the isolation protection model Issue Draft A 2016 12 09 This issue is used for first office appl...

Page 5: ...or a Single Cabinet UPS 9 3 3 2 Securing the Top Air flow Cabinets Used for a Multi Cabinet UPS 15 3 4 Cable Connection 24 3 4 1 Connecting Cables to the Top Air flow Cabinet Used for a Single Cabinet UPS 24 3 4 2 Connecting Cables to the Top Air flow Cabinets Used for a Multi Cabinet UPS 31 4 User Settings 39 5 Replacing a Fan 40 A Acronyms and Abbreviations 43 UPS5000 Top Air flow Cabinet User M...

Page 6: ... personnel are allowed to install operate and maintain the top air flow cabinet Before installing the top air flow cabinet get tools insulated and remove conductive objects such as watches and rings UPS5000 Top Air flow Cabinet User Manual 1 Safety Precautions Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 1 ...

Page 7: ... flow cabinet 3 00 used for 600 mm wide cabinets with a fan transit unit 01 used for 600 mm wide cabinets 02 used for 800 mm wide cabinets Single cabinet UPS The UPS has only one cabinet The following figure shows the installation position for the top air flow cabinet UPS5000 Top Air flow Cabinet User Manual 2 Product Overview Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 2 ...

Page 8: ...gure 2 3 Installation positions of the top air flow cabinets for a dual cabinet UPS Four cabinet UPS The UPS has two power cabinets and two bypass cabinets The following figure shows the installation positions for the top air flow cabinets Figure 2 4 Installation positions of the top air flow cabinets for a four cabinet UPS UPS5000 Top Air flow Cabinet User Manual 2 Product Overview Issue 02 2022 ...

Page 9: ...inets for the multi cabinet UPS has the fan transit unit and power switch Figure 2 5 Top air flow cabinet structure 1 Fan transit unit 2 Fan transit unit protective cover 3 Fan interconnection terminal cover 4 Cable trough 5 Fan assemblies 6 Anchor bolts UPS5000 Top Air flow Cabinet User Manual 2 Product Overview Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 4 ...

Page 10: ... the top air flow cabinet unit mm Figure 2 7 Side view of the top air flow cabinet and UPS cabinet unit mm UPS5000 Top Air flow Cabinet User Manual 2 Product Overview Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 5 ...

Page 11: ...power ports 14 pin 2 24 pin terminal port 3 Switch protective cover 4 Power switch Figure 2 9 Fan power port Figure 2 10 24 pin terminal port UPS5000 Top Air flow Cabinet User Manual 2 Product Overview Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 6 ...

Page 12: ...me fittings are missing or do not comply with the packing list record the information and contact your local Huawei office immediately 3 2 Installation Tools Table 3 1 lists the installation tools Table 3 1 Tools Tool Picture Used To Step ladder Support work at heights Multimeter Check electrical connections and measure electrical parameters Insulated Phillips screwdriver Connect cables and tighte...

Page 13: ...rical insulation Brush Clean panels and shells Protective gloves Protect hands ESD gloves Protect devices from ESD Insulation gloves Provide insulation Insulation protective shoes Protect operators Cable tie Bind cables UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 8 ...

Page 14: ...PS Prerequisites NOTICE Before installing the top air flow cabinet ensure that the UPS anchor bolts have been adjusted If the UPS is to be installed against a wall combine the top air flow cabinet with the UPS and move them to the installation position If the antiseismic kit is configured secure it to the UPS first Procedure Step 1 Remove the rear cover from the UPS cabinet UPS5000 Top Air flow Ca...

Page 15: ... the rear cover from the UPS cabinet Step 2 Remove the rear cover fasteners from the UPS cabinet UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 10 ...

Page 16: ...ving the rear cover from the top air flow cabinet Step 4 Move the top air flow cabinet to the rear of the UPS cabinet Step 5 Adjust the four anchor bolts of the top air flow cabinet to make it as high as the UPS cabinet UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 11 ...

Page 17: ...nection plates Top air flow cabinet with a PC panel If the top air flow cabinet with a PC panel needs to be combined with the UPS cabinet remove the highest connection plate from the top air flow cabinet UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 12 ...

Page 18: ...nst a wall reinstall the rear cover for the top air flow cabinet remove the left and right side panels from the top air flow cabinet and put the side panels away UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 13 ...

Page 19: ...w cabinet to the installation position If the antiseismic kit is configured for the UPS secure the antiseismic kit to the ground from the side of the top air flow cabinet Step 9 Install the bottom plates Figure 3 7 Installing the bottom plates End UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 14 ...

Page 20: ... cabinets should be prepared You need to add only one piece of channel steel for the top air flow cabinets apart from the channel steel for the UPS cabinets The top air flow cabinets do not need to be secured to the channel steel Take a 400 kVA UPS as an example The distance of the top air flow cabinet channel steel and the distance of the UPS cabinet channel steel are shown in the figure Figure 3...

Page 21: ...fle plates of the UPS cabinets For the 600 kVA model remove the rear door headers and fasteners from the 800 mm wide cabinets Figure 3 9 Removing fasteners 400 kVA and 500 kVA cabinets UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 16 ...

Page 22: ...3 10 Removing fasteners 600 kVA cabinets 1 800 mm wide cabinet 2 600 mm wide cabinet UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 17 ...

Page 23: ...on brackets at the leftmost and rightmost anchors of the UPS Figure 3 12 Installing conversion brackets dual cabinet 400 kVA model used as an example UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 18 ...

Page 24: ...ns of the top air flow cabinets for a dual cabinet UPS For a four cabinet UPS remove the left and right side panels of top air flow cabinets 2 and 3 left side panel of top air flow cabinet 1 and right side panel of top air flow cabinet 4 Figure 3 15 Installation positions of the top air flow cabinets for a four cabinet UPS UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 20...

Page 25: ...C panel from the top air flow cabinet Step 6 Remove the rear cover from the top air flow cabinet and put the cover away Figure 3 17 Removing the rear cover from the top air flow cabinet UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 20 ...

Page 26: ...Installation positions of the top air flow cabinets for a four cabinet UPS Step 8 Adjust the four anchor bolts of each top air flow cabinet to make them as high as the UPS cabinets Step 9 Connect the top air flow cabinets with the UPS cabinets as shown in Figure 3 4 or Figure 3 5 Step 10 Remove the bottom sealing plates from the top air flow cabinets UPS5000 Top Air flow Cabinet User Manual 3 Prod...

Page 27: ... air flow cabinets and put the side panels away Step 13 For a dual cabinet UPS optional If the UPS is installed against a wall move the UPS cabinets combined with the top air flow cabinets to the installation position If the antiseismic kit is configured for the UPS secure the antiseismic kit to the ground from the side of the top air flow cabinet Step 14 Install the bottom plates for the top air ...

Page 28: ...00 kVA cabinets Figure 3 23 Installing bottom plates 600 kVA cabinets Figure 3 24 Installing bottom plates 800 kVA cabinets End UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 23 ...

Page 29: ...ct the ground cable of the top air flow cabinet to the nearest beam of the UPS cabinet Figure 3 26 Connecting the ground cable of the top air flow cabinet Step 3 Connect the power cable and signal cable of the top air flow cabinet to the UPS 1 Pull out the power cable 04093521 07 from the cable trough of the top air flow cabinet bind the cable along the post of the top air flow cabinet and UPS5000...

Page 30: ...t cables The 200K FM cabinet with the power distribution subrack in the upper part is used as an example to show how to connect cables Each isolation protection model is illustrated M4 screws should be used and tightened to 1 4 N m Figure 3 27 Connecting the power cable of the top air flow cabinet to the UPS 300K SM UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 1...

Page 31: ... cabinet to the UPS 300K SMT isolation protection Figure 3 29 Connecting the power cable of the top air flow cabinet to the UPS 200K FM UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 26 ...

Page 32: ... of the top air flow cabinet to the UPS 120K FM isolation protection 2 Connect the signal cable 04093521 01 of the top air flow cabinet routed out from the fan transit unit to the J23 and J29 ports on the UPS parallel board UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 27 ...

Page 33: ...op air flow cabinet 300K SM Figure 3 33 Connecting the power cable and signal cable of the top air flow cabinet 300K SMT isolation protection UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 28 ...

Page 34: ...Figure 3 34 Connecting the signal cable of the top air flow cabinet 200K FM UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 29 ...

Page 35: ...e signal cable of the top air flow cabinet 120K FM isolation protection Step 4 Take out cable trough side panels from the fitting bag and install them on the two sides of the cable trough of the top air flow cabinet UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 30 ...

Page 36: ...ulti Cabinet UPS Step 1 Remove the cable trough covers and fan interconnection terminal protective covers and put them away Figure 3 38 Removing the cable trough covers and fan interconnection terminal protective covers Step 2 Connect the ground cable of each top air flow cabinet to the nearest beam of the UPS cabinet UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01...

Page 37: ...cable 04093521 07 from the cable trough of top air flow cabinet 1 bind the cable along the post of the top air flow cabinet and connect the cable from the side beam of the UPS to the small holes on the UPS output U and output N copper bars Signal cable connection method Connect the signal cable 04093521 01 of the top air flow cabinet routed out from the fan transit unit to the J23 and J29 ports on...

Page 38: ...3 40 Connecting the power cable and signal cable of the top air flow cabinet 400K FM UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 33 ...

Page 39: ...nnecting the power cable of the top air flow cabinet to the UPS 400K FM 800K FM cabling mode UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 34 ...

Page 40: ...cable of the top air flow cabinet 800K FM Figure 3 43 Connecting the power cable of the top air flow cabinet to the UPS 800K FM UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 35 ...

Page 41: ...ets 1 4 that need to be connected to the UPS Figure 3 44 Removing a short circuit terminal from the fan power port Step 5 Connect fan power cables to each top air flow cabinet NOTE The 24 pin terminal cables can be connected to any 14 pin terminal in top air flow cabinet 1 UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 36 ...

Page 42: ...45 Connecting fan power cables 400K FM Figure 3 46 Connecting fan power cables 400K FM UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 37 ...

Page 43: ...itting bag and install them on the two sides of the cable troughs of the top air flow cabinets Step 7 Reinstall the fan interconnection terminals protective cover and rear cover or side panels of the top air flow cabinets End UPS5000 Top Air flow Cabinet User Manual 3 Product Installation Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 38 ...

Page 44: ...he LCD Step 2 Remove the power switch protective cover from the top air flow cabinet Figure 4 2 Removing the power switch protective cover Step 3 Turn on the switch of the top air flow cabinet and reinstall the protective cover End UPS5000 Top Air flow Cabinet User Manual 4 User Settings Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 39 ...

Page 45: ...r and turn off the switch Figure 5 1 Removing the power switch protective cover Step 2 Remove the fan interconnection terminal cover Step 3 Remove the two interconnection terminals FanXP and FanXS from the faulty fan UPS5000 Top Air flow Cabinet User Manual 5 Replacing a Fan Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 40 ...

Page 46: ...als Step 4 Take out the fan assembly Figure 5 3 Taking out the fan assembly Step 5 Remove the faulty fan and install a normal fan UPS5000 Top Air flow Cabinet User Manual 5 Replacing a Fan Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 41 ...

Page 47: ...two interconnection terminals FanXP and FanXS of the fan and reinstall the fan interconnection terminal cover Step 8 Turn on the power switch and reinstall the power switch protective cover End UPS5000 Top Air flow Cabinet User Manual 5 Replacing a Fan Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 42 ...

Page 48: ...AAcronyms and Abbreviations U UPS uninterruptible power system UPS5000 Top Air flow Cabinet User Manual A Acronyms and Abbreviations Issue 02 2022 01 19 Copyright Huawei Technologies Co Ltd 43 ...