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Chengdu Huayuan Electric Equipment Co.,Ltd

LGK-40/63/100IGBT OPERATOR’S MANUAL

10

11

6

30

50

63

4 0

电 源 指 示

Power

Work cable

切割地线

Output air & current

气电输出

绝 缘 等 级 : F

防 护 等 级 : IP 21S

R

3

50 Hz

U

0

=270 V

U

1

=380 V

3 0A /9 2 V- 63 A /1 06 V

I

1 ma x

=15A

I

1e f f

=11.6A

X

I

2

U

2

60%

63A

106 V

49A

9 9.6V

100%

f

1

f

2

成 都 华 远 电 器 设 备 有 限 公 司

地 址 : 成 都 市 武 侯 区 武 侯 科 技 园 武 兴 四 路 5号

名 称 : 空 气 等 离 子 切 割 机

型 号 : L G K - 6 3 I G B T

出 厂 编 号

:

G B 1 5 5 7 9 . 1 - 2 0 0 4

冷 却 方 式 : 风 冷

重 量 : 2 6k g

3~

此 开 关 仅 作 保 护用

请 另 配 电 源 开 关!

Th is sw itc h is on ly us ed fo r Pro te ct ion !

输 入 3~ 380V

In pu t 3 ~38 0V

1

In ci se

切 割

切 割 电 流

Cutting current

试 气

Check air

供 电 异 常

Input fault

过 热

Overload

2

3

4

5

9

10

LGK-100IGBT

Control signal

控制

7

8

Strike arc line

引弧

12

Figure 4 LGK-100IGBT Panel Function

1.

Power indicator lamp: Indicating if the cutter is energized.

2.

Power supply abnormality indicator lamp: It is ON when power supply is more than 440VAC or less than 300VAC

3.

Overload indicator lamp: It is ON when the cutter is over loaded

4.

Gas control selection switch: When it switches to Check air, gas valve opens to test gas flux. When it switches to Cutting, the gas

valve opens during cutting automatically.

5.

Cutting current adjusting knob: Adjusting cutting current

6.

Cutting ground wire outlet: To connect cutting ground wire

7.

Torch control outlet: to connect the torch control signal wire

8.

Air & Power output terminal: the current output terminal is also the compressed air output terminal. It is gas pipe connector to

connect water-cooled torch when the water-cooled torch is used, and it is connector to connect torch air-cooled cable when

air-cooled torch is used.

9.

Power source switch: Control the ON/OFF of 3-phase power supply of cutter.

10. Power source line

For connecting 3-phase power supply. The green-yellow line is used for protecting ground line, and it must be

connected to the ground firmly

11.

Air pressure regulation filter

For adjusting work pressure of compressed air and filtrating water from air.

12. Torch arc striking terminal: to connect torch arc striking wire (LGK-100IGBT)

Installation and Operation

1.

Transport and Lift

Power source should be shut off before moving the cutter.

The cutter bottom should be kept downwards during transportation. It is forbidden to have cutter placed transversely or upended.

When lifting, it must be lifted vertically.

During the long-distance transportation, it must prevent the cutter from raining and moving back and forth inside box. Shock

absorption foam should be placed around cutter.

2.

Installation and Connection

A . Power source should be shut off before installation and connection.

B. Installation environment details refers to the point “Work Environment Requirements”.

C. If cutting power source is placed in a slanted surface, it must be prevented from falling down.

D. Shield rank for cutting power is IP21S. The installation and operation cannot be proceeded in the rain.

Summary of Contents for LGK-63/100MA

Page 1: ...LGK 63 100MA IGBT INVETER AIR PLASMA CUTTING MACHINE OPERATOR S MANUAL PLEASE READ IT CAREFULLY BEFORE OPERATION info westweld com...

Page 2: ...eld rank of this series of cutter is IP21S so working in rain is not suitable 4 The cutter has external static characteristic with rated duty cycle 60 which means the machine can work 6 minutes and re...

Page 3: ...lectrode holder the grounding clamp the welding cable and the welding head are not affected by damp mildewed or spoilt and be replaced momentarily Never dip the electrode in water for cooling Never to...

Page 4: ...les of other welding machines and appliances The welding current is strong enough to damage them while having short circuit with them 5 Cylinder Damage of it might cause explosion Make sure that the g...

Page 5: ...tirely your body with the cable c Do not place yourself between the welding cable and the ground work piece cable if the welding cable is by your left side then the ground cable should be by your left...

Page 6: ...TS Summary 6 Safety and Attention 6 Work Environment Requirements 7 Technical Parameters 7 Working Principles 8 Panel and Functions 9 Installation and Operation 10 Maintenance 13 Cutting Technology In...

Page 7: ...anufacturing of boiler pressure container chemical container industrial power station construction metallurgy aerospace industry automobiles building and other metal cutting fields Safety and Attentio...

Page 8: ...ign bodies entering into the cutting power Cutting power should be 30cm away from the wall or other sealed in objects The distance between two sets should be above 30cm The operation height should be...

Page 9: ...The real time cutting current which is obtained through current sensor connected to output terminal in series is used as negative feedback control signal After comparing with current adjusting signal...

Page 10: ...n control board LGK4063IGBT AP1 LGK 40 63IGBT LGK60T AP1 LGK 100IGBT 10 AP3 HF board LGK7 63AP3 11 AP5 Filter board LGK63IGBT AP5 12 Air filter regulator GFR 200 08 Diagram Common component list Panel...

Page 11: ...minal It is gas pipe connector to connect water cooled torch when the water cooled torch is used and it is connector to connect torch air cooled cable when air cooled torch is used 9 Power source swit...

Page 12: ...oint Plasma gas conditions Connect the gas pipe with the gas inlet of air filter on the back panel and hoop it tightly The usage of air filter regulator is as follows When it is to adjust pressure lif...

Page 13: ...cutting please loosen the torch switch cutting arc extinguishes and gas supply will stop in 5 8S automatically Notes Operation strictly accordant with the following steps Notice Electric shock may hur...

Page 14: ...y Maintenance The cutter cannot be operated and placed in strong sunshine The cutter cannot be operated and placed in moist environment The vent hole should not be covered when the cutter is operated...

Page 15: ...g speed is too slow but the incision bottom is so over heated that it melts the liquid metal flows to bottom metal and combines into one which makes the difficulty to blow away molten metal by air cur...

Page 16: ...are not ON 1 Three phase power misses phase 2 Supply power is damaged 3 Power control fuse 1 5A is broken 1 Check three phase power source 2 Change power switch 3 Change power control fuse 2 Supply a...

Page 17: ...du Huayuan Electric Equipment Co Ltd LGK 40 63 100IGBT OPERATOR S MANUAL 16 Accessories 1 Cutting power source 1set 2 Cutting torch 1pc 3 Ground cable 1pc 4 Product certificate 1pc 5 Instruction manua...

Page 18: ......

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