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Chengdu Huayuan Electric Equipment Co.,Ltd

LGK-40/63/100IGBT OPERATOR’S MANUAL

4

Make sure that all the safeguard equipments, machine cover and devices are all in a good condition. Be sure that

arms, clothes and all the tools do not touch all the moving and rotating components including V belt, gear and fan etc.

Sometimes having to dismantle some parts of the device during maintenance, but must keep safety awareness

strongly every time.

When engine is hot, it is forbidden to open the airtight cover of the radiator water tank to avoid hurt by the hot

vapor.

8 Electromagnetic

Welding current going though any area can generate electromagnetic, as well as

the welding equipment itself.

Electromagnetic would affect cardiac pacemaker, the cardiac pacemaker users should consult one’s doctor first.

The effect of electromagnetic to one’s health is not confirmed, so it might have some negative effect to one’s

health.

Welders may use following method to reduce the hazardous of electromagnetic:

a. Bundle the cable connected to the work piece and the welding cable together.

b. Do not enwind partially or entirely your body with the cable.

c. Do not place yourself between the welding cable and the ground (work piece) cable, if the welding cable is by your
left side, then the ground cable should be by your left side too.

d. The Welding cable and the ground cable are as short as possible.

e. Do not work near to the welding power source.

9 Lift Equipment

carton or wooden boxes package the welding machines supplied by HUAYUAN.

There is no lifting equipment in its wrapper. Users can move it to the prospective area by a fork-lift
truck, and then open the box.

If having rings, the machine can be transited using rings. While HUAYUAN Welding Machine Manufacture

reminds users, there is possible risk to damage the welding machine. It is better to push the welding machine moving
in use of its rollers unless special situations.

Be sure that the appurtenances are all removed off when lifting.

When lifting, make sure that there is no person below the welding machine, and remind people passing by at any

moment.

Do not move the hoist too fast.

10 Noise

HUAYUAN Welding Machine Manufacture reminds users: Noise beyond the limit (over 80 db)

can cause injury to vision, heart and audition depending on oneself. Please consult local medical

institution. Use the equipment with doctor’s permission would help to keeping healthy.

Summary of Contents for LGK-63/100MA

Page 1: ...LGK 63 100MA IGBT INVETER AIR PLASMA CUTTING MACHINE OPERATOR S MANUAL PLEASE READ IT CAREFULLY BEFORE OPERATION info westweld com...

Page 2: ...eld rank of this series of cutter is IP21S so working in rain is not suitable 4 The cutter has external static characteristic with rated duty cycle 60 which means the machine can work 6 minutes and re...

Page 3: ...lectrode holder the grounding clamp the welding cable and the welding head are not affected by damp mildewed or spoilt and be replaced momentarily Never dip the electrode in water for cooling Never to...

Page 4: ...les of other welding machines and appliances The welding current is strong enough to damage them while having short circuit with them 5 Cylinder Damage of it might cause explosion Make sure that the g...

Page 5: ...tirely your body with the cable c Do not place yourself between the welding cable and the ground work piece cable if the welding cable is by your left side then the ground cable should be by your left...

Page 6: ...TS Summary 6 Safety and Attention 6 Work Environment Requirements 7 Technical Parameters 7 Working Principles 8 Panel and Functions 9 Installation and Operation 10 Maintenance 13 Cutting Technology In...

Page 7: ...anufacturing of boiler pressure container chemical container industrial power station construction metallurgy aerospace industry automobiles building and other metal cutting fields Safety and Attentio...

Page 8: ...ign bodies entering into the cutting power Cutting power should be 30cm away from the wall or other sealed in objects The distance between two sets should be above 30cm The operation height should be...

Page 9: ...The real time cutting current which is obtained through current sensor connected to output terminal in series is used as negative feedback control signal After comparing with current adjusting signal...

Page 10: ...n control board LGK4063IGBT AP1 LGK 40 63IGBT LGK60T AP1 LGK 100IGBT 10 AP3 HF board LGK7 63AP3 11 AP5 Filter board LGK63IGBT AP5 12 Air filter regulator GFR 200 08 Diagram Common component list Panel...

Page 11: ...minal It is gas pipe connector to connect water cooled torch when the water cooled torch is used and it is connector to connect torch air cooled cable when air cooled torch is used 9 Power source swit...

Page 12: ...oint Plasma gas conditions Connect the gas pipe with the gas inlet of air filter on the back panel and hoop it tightly The usage of air filter regulator is as follows When it is to adjust pressure lif...

Page 13: ...cutting please loosen the torch switch cutting arc extinguishes and gas supply will stop in 5 8S automatically Notes Operation strictly accordant with the following steps Notice Electric shock may hur...

Page 14: ...y Maintenance The cutter cannot be operated and placed in strong sunshine The cutter cannot be operated and placed in moist environment The vent hole should not be covered when the cutter is operated...

Page 15: ...g speed is too slow but the incision bottom is so over heated that it melts the liquid metal flows to bottom metal and combines into one which makes the difficulty to blow away molten metal by air cur...

Page 16: ...are not ON 1 Three phase power misses phase 2 Supply power is damaged 3 Power control fuse 1 5A is broken 1 Check three phase power source 2 Change power switch 3 Change power control fuse 2 Supply a...

Page 17: ...du Huayuan Electric Equipment Co Ltd LGK 40 63 100IGBT OPERATOR S MANUAL 16 Accessories 1 Cutting power source 1set 2 Cutting torch 1pc 3 Ground cable 1pc 4 Product certificate 1pc 5 Instruction manua...

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