Hubbell 096359016243, Operating And Service Instructions

Page 1: ...Hubbell Incorporated hubbellpowersystems com TD09232E RACHET LINK CHAIN HOISTS Operating and Service Instructions IMPORTANT Keep this manual readily available for future reference...

Page 2: ...ails or possible situations in which you may use a chain hoist nor do they provide for every possible contingency to be encountered in relation to installation operation or maintenance Before each use...

Page 3: ...Information 4 Symbol Index 5 Work Area Safety 6 7 Maximum Load Ratings 7 Operating Instructions 7 9 Care and Storage 9 10 Inspection Procedure 10 11 Periodic Routine Maintenance Procedure 11 14 Parts...

Page 4: ...petent technicians familiar with the product should install operate or service it Read and Understand Owner s Manual Before Use DANGER Indicates a hazardous situation that if not avoided will result i...

Page 5: ...is instruction guide does not cover all details or situations in equipment use nor does it provide for every possible contingency to be encountered in relation to installation operation or maintenance...

Page 6: ...ell lit Cluttered or dark areas can lead to accidents 3 Keep bystanders children and visitors away from the chain hoist and the load Distractions can cause you to lose control Always protect others fr...

Page 7: ...nd the type and weight of the load to be moved determine the position and how the hoist is to be attached Once the load is lifted into position the SHIFT KEY must be in the UP position for holding the...

Page 8: ...e hook and centerline of the chain DO NOT LOAD HOOKS ON THE POINT The safety latches must be closed to secure the hook and prevent accidental loss of the load NEVER ALLOW THE LOAD TO BEAR ON THE SAFET...

Page 9: ...operated to extend the chain for unhooking Never operate the RELEASE LEVER while the hoist is loaded WARNING Care and Storage 1 Always hang the hoist freely with a straight line between the housing ho...

Page 10: ...be present 13 Equipment that is damaged or awaiting inspection by a trained individual should not be stored with in use chain hoists 14 Heavily soiled wet or contaminated hoists should be cleaned and...

Page 11: ...ive measures if necessary 3 Disassemble Handle Sub Assembly of hoist carefully refer to disassembly instructions and exploded view of hoist components on pages 15 25 if needed Wash all parts in a suit...

Page 12: ...ge Any hoist exhibiting evidence of this type of treatment and even undamaged hoists should be carefully examined particularly the principle load carrying members The holding and working dog assemblie...

Page 13: ...the aluminum housing is worn in which case replace the housing Refer to Fig 7 for correct replacement hook adjustment 3 Shift key P3090043P should be examined for breakage or bending particularly the...

Page 14: ...posed to cold should not be used they impair the mechanism Lubrication 4 Reassembly 5 To reassemble follow disassembly instructions in the reverse manner replacing parts in the same position as noted...

Page 15: ...6P P0011563P 056646P PS056011P P3090794P E3090356P P3090352P P3090347P 056009P 056163P 019477P 062250P P3090466P P0011563P P3090348P 056646P 056646P 056871P 019562P 019561P 019563P P3090043P P3090352P...

Page 16: ...k 019562P Safety Latch 019561P Spring 019563P Pin P3090347P Groove Pin P0011563P Pin 056016P CHAIN HOOK ASSEMBLY W Safety Hook Complete 024000P Chain 019353P Swivel P3090466P Thrust Washer 056646P Hex...

Page 17: ...P and screw 056163P in the housing and the short extension spring P3090352P from the dog post and spring anchor pin P3090347P Remove snap ring PS056011P and remove unloader plate and lift dog E3090354...

Page 18: ...56011P 056011P PS056011P PS056011P P3090818P 056646P P3090348P P0011563P 019557P P3090325P 019563P E3090481P PS056011P P0011558P 056507P P3090352P 056009P 056009P P3090347P 056871P C3090439 PARTS DIAG...

Page 19: ...019556P Shift Key P3090043P Gear Cover E3090481P Shift Key Finger 019296P Washer 056689P Spring P3090352P REMAINING PARTS NOT REQUIRING SUB ASSEMBLIES CONTINUED Spring 019565P Cap Screw 056723P Driv L...

Page 20: ...d from screw 056163P in the housing Remove snap ring PS056011P and slide unloader plate off shaft 019555P after which dog can be lifted off post 056016P 7 After unloader plate has been removed ratchet...

Page 21: ...1P 019565P E3090354P E3090354P P3090046P 019552P 058613P 058613P 058613P 056016P P3090347P 019543P 019549P 056507P 019555P 019556P 019296P P3090043P 056689P P3090352P 056723P 059036P 056009P 056163P P...

Page 22: ...MBLIES Pocket Wheel 019543P Spur Gear 019549P Woodruff Key 056507P Pinion Shaft 019555P Ratchet Wheel 019556P Shift Key P3090043P Gear Cover E3090481P Shift Key Finger 019296P Washer 056689P Spring P3...

Page 23: ...n the housing Remove snap ring PS056011P and slide unloader plate off shaft 019555P after which dog can be lifted off post 056016P 7 After unloader plate has been removed ratchet 019556P may be slippe...

Page 24: ...lite Bearing 058614P Release Key P3090346P Hex Jam Nut 056748P Spring 056010P Machine Screw 056013P Stop Bolt 019673P Spring P3090307P Washer 056014P Unloader Plate E3090356P Dog Assembly E3090354P De...

Page 25: ...P3090860P Nut 058762P Safety Latch Kit for 3 Ton P3090869P Ring Chain End 056871P Hook Nut 3 Ton P0010757P Washer 3 Ton 056510P Pin 3 Ton P0011465P Bottom Block 3 Ton 2 Chain P3090421P C3090349 Repai...

Page 26: ...ed by unhooking the two extension springs from the unloader plate and from screw 056163P in the housing Remove snap ring PS056011P and slide unloader plate off shaft 019555P after which dog can be lif...

Page 27: ...that can hold the test loads With a load of 100 lbs on the hoist carefully raise and lower the load The handle should be operated to rotate the shaft at least one complete revolution three full chain...

Page 28: ...h their employer s internal safety guidelines or safety experts hired by your employer as needed Hubbell Power Systems Inc is not liable for death serious injury or property damage resulting from the...