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HUBBELL ELECTRICAL PRODUCTS 

A Division of HUBBELL INCORPORATED (Delaware) 
3940 Dr. Martin Luther King Drive 
St. Louis, Missouri  63113 USA 

INSTALLATION, OPERATION & 

MAINTENANCE DATA SHEET 

SERIES  USF JUNCTION BOXES 

Increased Safety Terminal Enclosures For Use In 

Zone Classified Hazardous Locations

 

 

P/N KIL00921445 FORM NO. K1445  R6/18  ECO-2-045-18   
 

 

 

 

Page 5 of 

10

 

Maintenance Instructions:   

 

WARNING:

 

Before

 

servicing the enclosure, be sure ALL electrical power is

 

OFF and LOCKED OUT

 
WARNING: Enclosures that are powder coated have a potential electrostatic charging hazard. Wipe the enclosure down 
with a moist cloth before servicing. 
 
WARNING:   Maintenance on the end product should be carried out by authorized and trained personnel only.  Following 
any maintenance, the enclosure gasket must be checked for damage before the cover is replaced / reinstalled. 
 

a:  

After initial installation, the unit should be inspected at regular intervals to verify the cover is tight; that all conduit or gland 

connections are intact and free of corrosion and that the enclosure mounting bolts are tight and in good condition. 
 

b:  

Inspect flanged surfaces of  the box and of the cover gasket. Surfaces must be free of nicks, dirt or any foreign particle build-up 

that would prevent a proper seal. Check hinges to ensure they are improper working order. 
 

c:  

Should the surfaces be damaged, consult factory. Never attempt to rework the surfaces in the field. Surfaces must seat fully 

against each other to provide the proper joint. 
 

d:  

Apply a light coating of Killark “LUBG” lubricant to the box flange before closing the cover.  All cover screws must be installed 

tightly (25 to 36 lb-ins.) to ensure the joint between the box and cover is sealed prior to powering the unit. An improper joint can 
result in an explosion with the possibility of physical injury and property damage. 
 

e:  Series USF

 hinged covers are permanent and are not field removable or replaceable. Prior to securing the cover add lubrication 

to the hinge pin to aid in operation and the free movement of the cover .  

Important

: Care is to be taken opening the cover to help 

prevent accidental damage to the cover and cover gasket. Never apply excess force to the cover when closing the hinged cover. 
Never hammer the cover, this will deform the covers and possibly reduce the protection level of the enclosure.

 

Conditions For Safe Use (IECEx/ATEX):   

 

WARNING: Enclosures that are powder coated have a potential electrostatic charging hazard. Wipe the enclosure down 
with a moist cloth before servicing.   Conductors at entry points may reach 73

o

C in a +55

o

C ambient, and may reach 108

o

in a +90

o

C ambient. 

 

a:  The range of enclosures shall only be used in a service temperature range of -55

 O

C to +135

 O

C. 

 

b:  When Junction Boxes are equipped by the manufacturer with wired terminals, a routine electric strength test is required per EN 
60079, Clause 6.1.  

 

c:  The maximum dissipated power in watts for each model of junction box shall be calculated in accordance with EN 60079-7, 
Annex E, E.2, and shall not exceed the maximums given in Table 6 below.  

 

Summary of Contents for Killark USF Series

Page 1: ...or death IMPORTANT Please read these instructions carefully before installing or maintaining this equipment Good electrical practices should be followed at all times and this data should be used as a...

Page 2: ...ng in accordance with the local jurisdictional electrical code s e A 1 4 20 UNC M6 ground earthing stud is supplied on all Series USF enclosures f To maintian proper IP ratings be sure to follow all m...

Page 3: ...nstalled the user is responsible for ensuring that the protection concept temperature class and relevant IP rating is maintained i All unused conduit openings must be fitted with a certified close up...

Page 4: ...IECEx FTZU 10 0011U 50o C Klemsan Elektrik PUK Screw FTZU 09ATEX0252U IECEx FTZU 10 0011U 50o C Klemsan Elektrik PYK Cage clamp FTZU 09ATEX0252U IECEx FTZU 10 0011U 50o C ABB ZS Screw LCIE 08ATEX0007...

Page 5: ...must seat fully against each other to provide the proper joint d Apply a light coating of Killark LUBG lubricant to the box flange before closing the cover All cover screws must be installed tightly 2...

Page 6: ...IIC T6 T5 T4 Gb with Ex e terminals only OR Ex ib IIC T6 T5 T4 Gb with Ex ib terminals only Ex tb IIIC T80o C T100o C T130o C Db IP66 OR Ex eb ib IIC T6 T5 T4 Gb with Ex e ib terminals Ex tb IIIC T80o...

Page 7: ...inimum Distance From Center Line to Center Line of Conduit Cable Entries NPT Metric 4 3 1 2 3 M75 2 1 2 M63 2 M50 1 1 2 M40 1 1 4 M32 1 M25 3 4 M20 1 2 M16 IN mm 2 3 4 70 2 1 2 64 2 51 2 51 1 5 8 41 1...

Page 8: ...ed Hazardous Locations P N KIL00921445 FORM NO K1445 R6 18 ECO 2 045 18 Page 8 of 10 FIGURE 1 USF HINGED COVER See Table 6 and 7 below Note The maximum hole size for enclosure depths of 6 153mm throug...

Page 9: ...69 576 17 63 448 25 63 651 23 0 11 5 USF241608 24 610 16 407 8 203 18 69 475 18 69 475 21 63 549 21 63 549 23 0 11 5 USF241610 24 610 16 407 10 254 14 69 373 22 69 576 17 63 448 25 63 651 31 0 15 5 US...

Page 10: ...4 19 2 488 USF241606 11 79 299 19 20 488 5 79 147 11 75 298 35 2 894 11 2 284 USF241608 11 79 299 19 20 488 11 79 299 11 75 298 35 2 894 15 2 386 USF241610 7 79 198 23 20 589 7 79 198 11 75 298 35 2 8...

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