Huchez PULLEY-MAN, Assembly And Start-Up Intructions

Page 1: ...2014 by Huchez Treuils S A S Portable mini winches Portable mini winches PULLEY MAN 300 kg Manual instruction ____________________ ENG 252 113 14...

Page 2: ...rules in terms of industrial safety and professional standards in force in each country This machine is covered by European regulations and more specifically machinery directive 2006 42 CE These winc...

Page 3: ...ts Scrupulously respect all information in the sections concerning the CONDITIONS OF USE section 1 and the WORK ROPE section 8 1 The operator s must have an unimpeded view of the load Please ensure th...

Page 4: ...nical or electrical parts undertaken without our agreement or by a non approved operator The warranty only applies to the manufacturer s original spare parts During the warranty period the seller must...

Page 5: ...bly and subsequent reassembly of the lifting machine after any major replacement repair or transformation concerning the essential components of the lifting machine or following any accident caused by...

Page 6: ...e PULLEY MAN basically consists of reduction gear a frame and a pulley Automatic load handling system reduction gear with patented self locking brake mechanism Power supply The PULLEY MAN can be used...

Page 7: ...loaded on two falls m mn 5 1 1 85 Weight with 12 m of rope and hook kg 7 5 6 5 Accessories optional PULLEY MAN portable mini winches are delivered as standard with 12 m of rope and a hook They can als...

Page 8: ...ore and transport Separate the power source e g drill from the main body before storage Separate the rope from the main body and roll it up properly If it is not going to be used for a long time clean...

Page 9: ...move the cotter pins and pull the locking pins of the pressure roller housing 3 Use with one fall Remove the hook from the main body Remove the locknut and nut and take out the hex bolt Use with two f...

Page 10: ...e locking pins from the reduction gear side and insert the cotter pins End of the procedure if using one fall 9 Separate the hook from the hook support Remove the locknut the bolt and the hook support...

Page 11: ...end by grinding 8 2 Power supply Important If the PULLEY MAN is used as a hoist it should be earthed to protect it from lightning 8 2 1 Hand drill Important Product not supplied by the manufacturer s...

Page 12: ...ised structures Reach 2 metres PULLEY MAN I beam H beam Round beam 300 kg 100 x 75 x 5 x 8 mm 100 x 100 x 6 x 8 mm 80 mm 600 kg 125 x 75 x 9 5 x 9 mm 150 x 75 x 5 x 7 mm 80 mm Fixed rope hook Fix the...

Page 13: ...ance with the instructions in this manual Important Do not overload the winch 8 5 Using the PULLEY MAN When the installation of the PULLEY MAN is complete begin use in accordance with the instructions...

Page 14: ...ny obstacle between the pulley and the load that puts the rope at an angle This can wear or break the rope Check that no one and nothing is in front of or behind the moving load Do not change the dire...

Page 15: ...contact during operation can lead to immediate injury Parts bearing this symbol must be handled only by qualified technicians The power supply must be turned off when these parts are being handled Su...

Page 16: ...w 1 Unscrew the two M6 screws and remove the input side flange cover 2 Remove the input side cotter pins and those of the pressure roller housing 3 Remove the hook and the locknut and unscrew the hex...

Page 17: ...ge from the output shaft 14 Remove the output shaft from the gear housing 15 Remove the input shaft assembly planetary and solar gear from the gear housing Important Do not dismantle the input shaft a...

Page 18: ...Before fixing the sprocket wheel to the flange first apply a fixing product to the four Allen bolts Once the PULLEY MAN is reassembled proceed as follows Use the PULLEY MAN without a load to see that...

Page 19: ...ove with the naked eye After production and heat treatment the surface of the pulley groove is coated with black zinc When holding the load the black zinc coating becomes worn away to the point when t...

Page 20: ...ordance with the repair instructions in this manual cf 12 Operating faults Consult the distributor or manufacturer for any other problems 9 4 1 Daily checks For safety reasons carry out the following...

Page 21: ...r or deformation X X Deformation corrosion with the naked eye No excessive wear or corrosion X X Other faults with the naked eye No bends or other faults Main body X X Frame Daily with the naked eye P...

Page 22: ...l22EN Reproduction prohibited 10 Decommissioning Dismantling Scrapping Once the equipment has reached an age at which it may pose hazards the user is obliged to dispose of the equipment i e taking it...

Page 23: ...ower cable The equipment cannot hold the load Is the rope hook properly inserted Is the load weight within the acceptable capacity The input power supply causes excess noise and heat Check the power s...

Page 24: ...2014 by Huchez Treuils S A S Translation of the original instructions manual24EN Reproduction prohibited 13 Appendices A Optional equipment B Spare parts C Maintenance booklet...

Page 25: ...le drill with charger Ref VISSEUSEBOSCH d Single case Ref PULLEYMANMALLETTE e Pulley block to double loads Ref MOUFLE PULLEY MAN f Marine paint Ref PULLEYMAN_MARINE g Rope kits 20 m rope kit with loop...

Page 26: ...ited Dimensions of the wall bracket Dimensions in mm 2 There is also a complete kit The complete kit includes case winch standard model or model with marine paint drill cordless drill 18 V 4 A 1 700 r...

Page 27: ...B Spare parts Description Ref Hook PULLEYMANCROCHET Pressure roller PULLEYMANPD_GALET 12 m rope kit with loop KITPULLEYMAN 20 m rope kit with loop PULLEYMANKITCABLE20 30 m rope kit with loop PULLEYMAN...

Page 28: ...the original instructions manual28EN Reproduction prohibited C Maintenance booklet The English version of the maintenance booklet for our lifting winches can be downloaded from our website www huchez...

Page 29: ...2014 by Huchez Treuils S A S Translation of the original instructions manual29EN Reproduction prohibited...