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MODEL 244/244OS TOOL

HUCK FASTENERS

19

1

125550

Handle

1

2

116404-1

Cable Assembly

1

3

505496

Trigger Pin

1

4

500621

Roll Pin

1

5

124333-1

Trigger

1

6

505818

Polyseal

1

7

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8

--------------

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9

125947

Nose Adapter

1

10

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---------------------------------

----

11

126323

Gland Cap/Bearing

1

12

126530

Front Gland

1

13

501113

Back-Up Ring

1

14

500819

O-Ring

1

15

125535

Head, Plug, & Seat Assy

1

16

507401

O-Ring

1

17

501142

Back-Up Ring

2

18

125946

Hydraulic Piston

1

19

125543

Rear Gland

1

20

500820

O-Ring

1

21

125948

End Cap

1

22

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23

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24

507400

Polyseal

1

25

125555

Return Gland Assembly

1

26

125554

Gland Housing

1

27

500776

O-Ring

3

28

501082

Back-Up Ring

6

29

125553

Pull Gland Assembly

1

30

125552

Pull Gland Housing

1

31

501085

Back-Up Ring

1

32

500779

O-Ring

3

33

118865

Piston Assembly

1

34

117773

Screw

1

35

503768

O-Ring

1

36

501084

Back-Up Ring

2

37

117774

Piston

1

38

500773

O-Ring

1

39

505438

O-Ring

3

40

100309

Plug

2

41

125557

Gland Assembly

1

42

126312

Gland/O-ring Assembly

1

43

506611

Polyseal

1

44

123904

Spacer

1

45

505939

Retaining Ring

1

46

500812

O-Ring

1

47

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48

501074

Quad-Ring

1

49

500786

O-Ring

1

50

505496

Timing Pin

1

51

125560

Cylinder Assembly

1

52

501456

Quad-Ring

1

53

500869

O-Ring

1

54

125724-1 Gasket

1

55

504127

Screw

3

56

116585-1

Bottom Plate

1

57

115554-1 Muffler

1

58

505420

Locknut

1

59

506493

Washer

1

60

111959-1 Cylinder 

Head

1

61

123753

Air Piston

1

62

506490

Retaining Ring

1

63

125561

Piston Rod

1

64

125118

Pivot Screw

1

65

116272

Spring

1

66

507396

O-Ring

3

67

125562

Throttle Valve

1

68

123754

Throttle Arm

1

69

500062

Screw

4

70

112403-1

Housing/Spacer Assembly

1

71

505864

Spring

1

72

501408

Quad-Ring

1

73

112405

Reservoir Plunger

1

74

111139

Seat

1

75

502929

Ball

1

76

111067

Check Valve Guide

1

77

100874

Spring

1

78

111068

Plug

1

79

505446

O-Ring

2

80

126134

Seat Assembly

1

81

502506

Ball

1

82

120128

Guide

1

83

120127

Sleeve

1

84

507403

Spring

1

85

114530

Plug

1

86

507164

Swivel Assembly

1

87

500778

O-Ring

1

88

502274

Retaining Ring

1

89

125949

Piston Stop

1

90

125951

Rotational Stop

1

91

500102

Cap Screw

1

92

501071

Locknut

1

93

507602

Spring

1

94

125117

Lever Guard

1

95

500784

O-Ring

1

ITEM

PART#

DESCRIPTION

QTY

ITEM

PART#

DESCRIPTION

QTY

P

ARTS

L

IST

244OS

Summary of Contents for 244 series

Page 1: ...244OS PNEUDRAULIC INSTALLATION TOOL Huck International Inc 1998 Patent Pending HK 989 Rev 04 30 2002 HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FAS...

Page 2: ...e August 1998 2 Huck Model 244 244OS Sound Power Level The sound level of the 244 244OS tool cycling without fastener is Sound Exposure Level SEL 74 3 dB A Peak Value 94 2 dB C The noise of the fasten...

Page 3: ...PERATION 7 PREPARATION FOR USE 8 SERVICING THE TOOL GENERAL DAILY WEEKLY 8 DISASSEMBLY 9 11 ASSEMBLY 11 13 FILL AND BLEED 13 15 ASSEMBLY DRAWING PARTS LIST 244 16 17 ASSEMBLY DRAWING PARTS LIST 244OS...

Page 4: ...2 61 6 890 175 00 3 636 92 35 4 105 104 3 4 760 120 90 12 920 328 20 945 24 00 1 890 48 00 10 Stroke 562 in Weight 5 lbs 11oz Air Pressure 90 100 psi Capacity 4606 lbs 90 psi Speed Cycles 30 per minut...

Page 5: ...05 103 30 3 725 94 60 1 780 45 21 10 3 886 98 70 4 497 114 21 4 625 117 50 3 636 92 35 1 890 48 00 Stroke Adjustable 0 500 in Weight 5 lbs 11oz Air Pressure 90 100 psi Capacity 4606 lbs 90 psi Speed C...

Page 6: ...g Huck installation equipment always wear approved eye protection Where applicable refer to ANSI Z87 1 1989 5 Disconnect primary power source before doing maintenance on Huck equipment 6 If any equipm...

Page 7: ...zed fluid is forced into head which moves the pull piston back The attached nose assembly moves with the pull piston spindle to start fastener installation When fastener installation is completed the...

Page 8: ...SE GENERAL 1 The efficiency and life of any tool depends upon proper maintenance Regular inspection and correction of minor problems will keep tool operating efficiently and prevent downtime The tool...

Page 9: ...2 hex key Carefully lift Head straight up from Handle 1 remove Pull Gland Assembly 29 and Return Gland Assembly 25 from separated head and handle assemblies Fig1 5 Unscrew Plug 85 of return Pressure R...

Page 10: ...om Throttle Arm 68 and pull Cable Assembly 2 out of Handle 1 Fig 3 15 Remove Pivot Screw 64 and Lever Guard 94 from Throttle Arm 68 Remove Throttle Arm Pull Throttle Valve 67 out of cylinder Remove Sp...

Page 11: ...33 with O ring 35 and Back up rings 36 in place in handle Press in from bottom of handle taking care not to damage seals Fig 4 Must be pressed in from bottom of handle to avoid Damaging seals 2 Place...

Page 12: ...w 64 through Throttle Arm Tighten with 5 32 hex key 10 Install Swivel Assembly 86 in Cylinder Assembly 51 Fig 9 11 If Air Hose 115436 was removed reinstall in swivel assembly 12 If Seat Assembly 80 is...

Page 13: ...fill tool only when red line on plunger drops below the red line on the reservoir housing or when tool is rebuilt REFILL AUTOMATIC TRANSMISSION FLUID DEXRON III OR EQUIVALENT Step 1 Screw Fill Tool P...

Page 14: ...servoir by placing a few drops of oil in hole and waiting for air bubbles to escape Push a pin or a scribe into hole to check for trapped air bubbles Replace plug Step 12 Unlock the fill tool and cycl...

Page 15: ...BLEED BOTTLE HERE 85 Model 244OS LOCKNUT 92 PISTON STOP 89 Model 244 RED LINE INDICATOR 124090 STALL NUT RETAINING NUT 40 FILL TOOL 112465 IN LOCK OUT POSITION FILL TOOL 112465 1 IN LOCK OUT POSITION...

Page 16: ...42 41 33 38 37 36 35 34 29 32 31 27 28 30 25 28 27 26 70 65 66 67 68 69 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 41 40 39 33 29 25 24 22 21 20 19 18 17 16 15 C C A A SECTION C C GLAND ASSEMBLY RET...

Page 17: ...25557 Gland Assembly 1 42 126312 Gland O ring Assembly 1 43 506611 Polyseal 1 44 123904 Spacer 1 45 505939 Retaining Ring 1 46 500812 O Ring 1 47 48 501074 Quad Ring 1 49 500786 O Ring 1 50 505496 Tim...

Page 18: ...2 1 64 63 51 50 40 39 33 29 25 24 70 71 72 73 39 40 74 75 15 13 14 12 11 9 16 17 18 19 21 B B SECTION A A SECTION B B 33 PISTON ASSEMBLY 41 GLAND ASSEMBLY 29 PULL GLAND ASSEMBLY 25 RETURN GLAND ASSEMB...

Page 19: ...Retaining Ring 1 46 500812 O Ring 1 47 48 501074 Quad Ring 1 49 500786 O Ring 1 50 505496 Timing Pin 1 51 125560 Cylinder Assembly 1 52 501456 Quad Ring 1 53 500869 O Ring 1 54 125724 1 Gasket 1 55 5...

Page 20: ...approximately equal to 247 inches 2 Cycle tool and hold piston back by keeping the trigger depressed Measure distance B as above 3 STROKE A B 4 Adjust Piston Stop 89 clockwise to reduce dimension B d...

Page 21: ...nsert a 3 16 hexagonal T Wrench through Piston Stop 89 until it engages the internal hex in Hydraulic Piston 18 3 Thread the nose assembly onto the tool until it bottoms out Then back it off half to o...

Page 22: ...inspect Seat Assembly 80 O ring 27 Back up Rings 28 Steel Ball 81 and Valve Spring 84 Replace if necessary c Worn or damaged Piston Assembly 33 Inspect O ring 35 O ring 38 and Back up Rings 36 Replace...

Page 23: ...xture suspend 50 grams activated charcoal in 400 mL water and mix thoroughly Administer 5 mL kg or 350 mL for an average adult 5 FIRE FIGHTING MEASURES Flammable Properties Flash Point typical 370 F 1...

Page 24: ...ire No Reactivity No Pressure No SARA TITLE III 313 This material is not known to contain any chemical s at a level of 1 0 or greater 0 1 for carcinogens on the list of Toxic Chemicals and subject to...

Page 25: ...d above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured by Huck HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING PART S OR OTHER ITEMS MA...

Page 26: ...30 8200 FAX 310 830 1436 Huck International Inc Industrial Fastener Division PO Box 8117 8001 Imperial Drive Waco TX 76714 8117 800 388 4825 254 776 2000 FAX 254 751 5259 Huck International Inc Instal...

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