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12

12142 Hydraulic Installation Tool (HK638) 

Alcoa Fastening Systems & Rings

a

sseMbly

 D

rawIng

 12142

504683 O-Ring

503412 Back-up Ring

505086 Wiper

112719

Piston

Anvil

111924

Ejector

112721

Release

Collet1

2.67 in.

(6.8 cm)

110439

Coupler Body

110438

Coupler Nipple

123749-5

Hose 

(2)

111936 Follower

111931 Retainer

500804 O-Ring

500880 O-Ring 

(21)

Arrange as shown.

111927 Spacer 

(2)

505051 O-Ring

505052

Back-up Ring

504677

O-Ring

505053

Back-up

Ring 

(2)

505050

O-Ring

505094

Back-up

Ring

112584 Handle-Carrier Assy

111925 Unloading

(Dump) Valve

Cylinder

Assembly1

126667

Chuck Jaws

502496

Screw

126668 Sleeve

Use with 502035

Setscrews (2)

Not Shown

110686 Male

Connector

505344

Strain Relief

120341

Trimmed Cord

120344

Switch Housing

508455

Setscrew

120361 Trigger

Switch Assembly

120345 Switch & Electric Cord Assembly

Parts shown may be ordered individually or as an assembly.

{

1 See 

S

UBASSEMBLY

 P

ART

 N

UMBERS

 on next page.

Summary of Contents for ALCOA 12142

Page 1: ...August 14 2015 HK638 Makers of Huck Marson Recoil Brand Fasteners Tools Accessories Instruction Manual 12142 Hydraulic Installation Tool...

Page 2: ...2 12142 Hydraulic Installation Tool HK638 Alcoa Fastening Systems Rings...

Page 3: ...ructions 4 5 Description 6 Specifications 6 Principle of Operation 7 Hydraulic Couplings 7 Sticker Locations 7 Preparation for Use 8 Operating Instructions 9 Maintenance 10 Disassembly 11 Assembly 11...

Page 4: ...downtime and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods sho...

Page 5: ...2 Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpiece from ringing 3 Use hearing protection in accordance with employer s instructions and as req...

Page 6: ...serious damage to equipment will occur DEXRON is a registered trademark of General Motors Corp MERCON is a registered trademark of Ford Motor Corp Quintolubric is a registered trademark of Quaker Chem...

Page 7: ...g the PULL pressure to flow back to the Powerig tank WARNING HUCK recommends that only a HUCK Powerig be used to power Huck tools Only use the Powerig as indicated in its instruction manual Hydraulic...

Page 8: ...session with qualified personnel is recommended before using HUCK equipment When operating Huck equipment always wear approved eye and hearing protection Be sure there is adequate clearance for the o...

Page 9: ...operate the trigger to recycle the tool until the pintail breaks and the tool is released from the fastener 4 Release the trigger the tool performs its RETURN stroke the pressure is redirected the pis...

Page 10: ...efining Co PREVENTIVE MAINTENANCE Operating efficiency of the tool is directly related to performance of complete system including tool nose assembly hydraulic hoses control trigger assembly and the P...

Page 11: ...ent on O rings back up rings and mating components for ease of assembly Assemble Tool taking care not to damage either O rings or back up rings 1 Assemble Release and Ejector Kit with Loctite adhesive...

Page 12: ...wn 111927 Spacer 2 505051 O Ring 505052 Back up Ring 504677 O Ring 505053 Back up Ring 2 505050 O Ring 505094 Back up Ring 112584 Handle Carrier Assy 111925 Unloading Dump Valve Cylinder Assembly1 126...

Page 13: ...Inc Loctite is a registered trademark of Henkel Corporation U S A SUPER O LUBE is a registered trademark of Parker Hannifin Corp LUBRIPLATE is a registered trademark of Fiske Brothers Refining Co Cyli...

Page 14: ...ar on or scoring of sliding surfaces of tool parts e Excessive wear of unloading valve 7 Pull grooves on fastener pintail stripped during PULL stroke a Operator not sliding anvil completely onto faste...

Page 15: ...for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured by Huck HUCK MAKES N...

Page 16: ...cturer of fastening systems and rings including specialty fasteners fluid fittings assembly components installation systems and seamless rings for aerospace and industrial applications Headquartered i...

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