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Americas

Aerospace Products

Tucson Operations

3724 East Columbia

Tucson, AZ 85714

800-234-4825

520-747-9898

FAX: 520-748-2142

Aerospace Products

Carson Operations

PO Box 5268

900 Watson Center Rd.

Carson, CA 90749

800-421-1459

310-830-8200

FAX: 310-830-1436

Industrial Products

Waco Operations

PO Box 8117

8001 Imperial Drive

Waco, TX 76714-8117

800-388-4825

254-776-2000

FAX: 254-751-5259

Industrial Products

Kingston Operations

1 Corporate Drive

Kingston, NY 12401

800-278-4825

845-331-7300

FAX: 845-334-7333

Industrial Products

Latin America Operations

Avenida Parque Lira. 79-402

Tacubaya Mexico, D.F.

C.P. 11850

FAX: 525-515-1776

TELEX: 1173530 LUKSME

Far East

Industrial Products

Australia Operations

14 Viewtech Place

Rowville, Victoria

Australia 3178

03-764-5500

Toll Free: 008-335-030

FAX: 03-764-5510

Europe

Industrial Products

United Kingdom Operations

Unit C, Stafford Park 7

Telford, Shropshire

England TF3 3BQ

01952-290011

FAX: 0952-290459

Aerospace Products

France Operations

Clos D’Asseville

BP4

95450 Us Par Vigny

France

33-1-30-27-9500

FAX: 33-1-34-66-0600

About Alcoa Fastening Systems & Rings

Alcoa Fastening Systems & Rings, a business unit 
of Alcoa, is a leading worldwide designer and 
manufacturer of fastening systems and rings, including 

specialty fasteners, fluid fittings, assembly components, 

installation systems, and seamless rings for aerospace 

and industrial applications. Headquartered in Torrance, 
California, the company has over 8,300 employees at 39 
manufacturing and distribution/logistics locations in 13 
countries. For more information, visit 

afsr.alcoa.com

.

For The Long Haul, The Future of Fastening 

Technology, The Future of Assembly Technology, 

The Future of Tooling Technology, and Tools 

of Productivity are service marks of Huck 

International. Huck provides technical assistance 

regarding the use and application of Huck 

fasteners and tooling.

NOTICE: The information contained in this 

publication is only for general guidance with 

regard to properties of the products shown 

and/or the means for selecting such products, 

and is not intended to create any warranty, 

express, implied, or statutory; all warranties 

are contained only in Huck’s written quotations, 

acknowledgments, and/or purchase orders. It 

is recommended that the user secure specific, 

up-to-date data and information regarding each 

application and/or use of such products.

HWB898    

1003-5M

© 2015 Alcoa Fastening Systems & Rings

1 Corporate Drive, Kingston, NY 12401 • Tel: 800-431-3091 • Fax: 845-334-7333 • www.alcoafasteningsystems.com

One Great Connection

SM

Alcoa Fastening Systems & Rings world-wide locations:

For the Long Haul

®

Summary of Contents for ALCOA 12142

Page 1: ...August 14 2015 HK638 Makers of Huck Marson Recoil Brand Fasteners Tools Accessories Instruction Manual 12142 Hydraulic Installation Tool...

Page 2: ...2 12142 Hydraulic Installation Tool HK638 Alcoa Fastening Systems Rings...

Page 3: ...ructions 4 5 Description 6 Specifications 6 Principle of Operation 7 Hydraulic Couplings 7 Sticker Locations 7 Preparation for Use 8 Operating Instructions 9 Maintenance 10 Disassembly 11 Assembly 11...

Page 4: ...downtime and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods sho...

Page 5: ...2 Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpiece from ringing 3 Use hearing protection in accordance with employer s instructions and as req...

Page 6: ...serious damage to equipment will occur DEXRON is a registered trademark of General Motors Corp MERCON is a registered trademark of Ford Motor Corp Quintolubric is a registered trademark of Quaker Chem...

Page 7: ...g the PULL pressure to flow back to the Powerig tank WARNING HUCK recommends that only a HUCK Powerig be used to power Huck tools Only use the Powerig as indicated in its instruction manual Hydraulic...

Page 8: ...session with qualified personnel is recommended before using HUCK equipment When operating Huck equipment always wear approved eye and hearing protection Be sure there is adequate clearance for the o...

Page 9: ...operate the trigger to recycle the tool until the pintail breaks and the tool is released from the fastener 4 Release the trigger the tool performs its RETURN stroke the pressure is redirected the pis...

Page 10: ...efining Co PREVENTIVE MAINTENANCE Operating efficiency of the tool is directly related to performance of complete system including tool nose assembly hydraulic hoses control trigger assembly and the P...

Page 11: ...ent on O rings back up rings and mating components for ease of assembly Assemble Tool taking care not to damage either O rings or back up rings 1 Assemble Release and Ejector Kit with Loctite adhesive...

Page 12: ...wn 111927 Spacer 2 505051 O Ring 505052 Back up Ring 504677 O Ring 505053 Back up Ring 2 505050 O Ring 505094 Back up Ring 112584 Handle Carrier Assy 111925 Unloading Dump Valve Cylinder Assembly1 126...

Page 13: ...Inc Loctite is a registered trademark of Henkel Corporation U S A SUPER O LUBE is a registered trademark of Parker Hannifin Corp LUBRIPLATE is a registered trademark of Fiske Brothers Refining Co Cyli...

Page 14: ...ar on or scoring of sliding surfaces of tool parts e Excessive wear of unloading valve 7 Pull grooves on fastener pintail stripped during PULL stroke a Operator not sliding anvil completely onto faste...

Page 15: ...for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured by Huck HUCK MAKES N...

Page 16: ...cturer of fastening systems and rings including specialty fasteners fluid fittings assembly components installation systems and seamless rings for aerospace and industrial applications Headquartered i...

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