Huck ALCOA 212, Instruction Manual

Page 1: ...11 09 2009 HK838 INSTRUCTION MANUAL 212 PNEUDRAULIC INSTALLATION TOOL...

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Page 3: ...ium strength blue threadlocker is designed for locking and sealing threaded components It can be applied smoothly and will now be the HUCK recommended standard for these applications For best results...

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Page 5: ...ble refer to ANSI Z87 1 1989 6 Disconnect primary power source before doing maintenance on Huck equipment 7 If any equipment shows signs of damage wear or leakage do not connect it to the primary powe...

Page 6: ...ons 9 Maintenance 10 11 Good Service Practices 10 Preventive Maintenance 11 Tool Maintenance 11 Standard tools 11 Nose Assembly Maintenance 11 Filling and Bleeding Procedure 12 14 How To Measure Strok...

Page 7: ...sembly is required for each fastener type and size Nose assemblies must be ordered separately Weight 8 50 pounds 3 0 kg Length of Head 1 9 00 inches 228 mm Width of Head 1 1 44 inches 37 mm Edge to Ce...

Page 8: ...212 Series Tooling Alcoa Fastening Systems 6 Fig 1 Outline Drawing...

Page 9: ...uffler at bottom of tool Air piston rod is a hydraulic piston pressurized fluid is forced into head moving pull piston rearward When fastener installation is completed trigger is released Air pressure...

Page 10: ...rom tool 7 Remove retaining nut 8 Use pintail tube s as specified on NOSE ASSEMBLY DATA SHEET and or FIGURE 2 9 Select nose assembly from SELECTION CHART for fastener to be installed or see Huck repre...

Page 11: ...st be held against work and at right angles to it Depress trigger hold trigger depressed until fastener is installed and pintail breaks Release trigger Tool will go into its return stroke Tool nose ar...

Page 12: ...ue force DISASSEMBLY and ASSEMBLY proce dures outlined in this manual should be followed Rub SLIC TITE TEFLON thread compound or equivalent on pipe plug threads and quick con nect fitting CAUTION Do n...

Page 13: ...ce as necessary CAUTION Always replace seals and back up rings when tool is disassembled for any rea son Nose Assembly Maintenance To extend jaw life Disassemble nose assembly periodically clean and i...

Page 14: ...ill Empty Tool new or rebuilt as Applicable 1 Attach the tool air source momentarily to seat air piston at bottom of cylinder disconnect tool With fillport facing up lay tool on its side 2 With a scre...

Page 15: ...nction and installation in a single stroke or cycle tool with stall nut fully threaded onto piston to load up tool Measure stroke again Remove plug and top off fluid Reinstall plug and cycle again mea...

Page 16: ...tool on its side Remove fill bottle Top off fluid in fillport Install bleed plug and tighten with screwdriver 10 Connect airline to tool There is a choice of two procedures for measuring the stroke wi...

Page 17: ...move forward with piston See FIGURE 4 and measure X dimension This is the tools stroke 5 If stroke is less than 812 refer to appropri ate previous section Follow filling and top ping off instructions...

Page 18: ...indicated by asterisks in PARTS LIST 1 Tool fails to operate when trigger is depressed a Throttle valve O ring 53 or O ring 54 worn or damaged b Broken throttle cable 2 Tool does not complete fastene...

Page 19: ...de Spacer 123112 2 over piston rod 8 Thread Piston Assembly Tool 123111 2 onto piston 9 Push complete piston from front using brass drift allow clearance for piston as it exits tool 10 Remove Piston A...

Page 20: ...d over and drain hydraulic fluid into container Discard fluid Note Do not attempt to remove Oil Damper Valve 56 57 no service is required on these parts 18 Remove Throttle Arm 22 Detach ball end of Ca...

Page 21: ...5 Assemble Gland Assembly see FIGURE 12 Note Cup of POLY SEAL 32 must face toward top of tool when installed in Gland 29 Use new replacement POLY SEAL 32 Spacer and SPIRO LOX Retaining Ring 34 6 CAUT...

Page 22: ...Insertion Tool Thread POLY SEAL Insertion Tool 121694 212 into head handle 19 Thread Piston Assembly Tool 123111 2 onto partially assembled piston 20 Push gland assembly onto piston rod 21 Push wiper...

Page 23: ...212 Series Tooling Alcoa Fastening Systems 21 Fig 5 Handle Assembly...

Page 24: ...212 Series Tooling Alcoa Fastening Systems 22 Fig 6 Piston Assembly Fig 9 Front Gland Assembly Caution Assemble seals as shown Caution Assemble seals as shown...

Page 25: ...212 Series Tooling Alcoa Fastening Systems 23 Fig 10 Piston and Gland Removal...

Page 26: ...212 Series Tooling Alcoa Fastening Systems 24 Fig 11 Piston and Gland Insertion assembly...

Page 27: ...212 Series Tooling Alcoa Fastening Systems 25 Fig 12 Gland Assembly...

Page 28: ...212 Series Tooling Alcoa Fastening Systems 26 Fig 13 Cylinder Assembly...

Page 29: ...64 7 505865 1 POLY SEAL 8 122430 1 Front Gland Assembly incI 9 10 61 9 503806 1 O ring 10 505827 1 POLY SEAL 11 505817 1 Wiper 12 Not Used 13 505946 1 Spring 14 119658 1 End Cap 15 Not Used 16 Not Us...

Page 30: ...6 1 POLY SEAL 33 123906 1 Spacer 34 506565 1 Retaining Ring 35 Not Used 36 501090 1 Back up Ring 37 500784 1 O ring 38 116408 1 Bumper 39 116636 1 Piston Assembly incI 40 40 501460 1 QUAD Ring 41 1118...

Page 31: ...60 115436 1 Air Hose 61 121377 1 Damper Tube 62 122432 1 Gland Cap 63 506654 1 Washer 64 506653 1 Retaining Ring 1 For replacement of machined handle head only Handle head 119653 and Bleed Plug Assemb...

Page 32: ...are W S Shamban Co series S 11248 single turn TEFLON MS 28774 or equivalent The dash numbers correspond to the O ring AS 568 dash numbers 6 Material for O rings and QUAD rings a Ref nos 15 30 31 40 37...

Page 33: ...oducts described above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured by Huck HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING PART S OR...

Page 34: ...0 Us Par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 For the Long Haul A Global Organization Alcoa Fastening Systems AFS maintains company offices throughout the United States and Canada with sub...