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SF32 BobTail® Installation Tooling 

(HK1180)

         

                       

 Alcoa Fastening Systems & Rings

14

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sseMBly

ASSEMBLY PREPARATION:

(a)  Clean components In mineral spirits or other
 

solvent compatible With O-ring seals .

(b)  Clean out O-ring grooves .

(c)  Inspect components for scoring, excessive wear or 

damage .

(d)  Replace O-rings and back-up rings . Be sure that 

relative positions of the O-rings and back-up rings 
are as shown in assembly drawing . 

(e)  Service Kit part number SF20KIT contains O-Rings, 

Back-up Rings and other seals necessary for 
servicing this tool .

(f)  Smear Lubriplate 130AA on O-rings and mating 

surfaces to prevent damage to O-rings and to aid 
assembly .

ASSEMBLY PROCEDURE:

1 .  Install wiper and polyseal in cylinder . 

Note 

orientation of seals in Figure 4 .

2 .  Install piston seal and polyseal on piston . 

Note 

orientation of polyseal in Figure 4 .

3 .  Insert assembled piston into cylinder assembly .

4 .  Install O-ring and back-up ring on end cap, and 

insert end cap into back of piston . Using 5/8 inch 

hex wrench, thread end cap fully into cylinder 

assembly, then back off until slot in rear of end cap 

is aligned with slot in rear of cylinder (Figure 5) .

5 .  Slide locking pin into place where slots align (Figure 

5) .

6 .  Install end cap cover .

7.  Apply Loctite 243 threadlocker to 4 cap screws, and 

fasten end cap cover into place with screws .

8 .  Connect tool hoses to powerig hoses .

9 .  Connect tool electrical trigger plug to powerig, and  

cycle tool a few times . Observe action of tool and 

check for leaks .

10 . Attach nose assembly to tool following instructions 

as described below .

ATTACHING NOSE ASSEMBLY:

SF32L ONLY 

1 .  Thread anvil holder into piston (RH thread) .

2 .  Tighten setscrews on piston to lock anvil holder into 

place .

SF32L  

and

  SF32

3 .  Slide anvil over puller .

4.  Thread puller fully into end cap. (LH thread) Use 

9/16 hex wrench as necessary to tighten .

5 .  Thread anvil into piston (SF32) or anvil holder 

(SF32L). (RH thread)

6 .  Tighten setscrews on piston (SF32) or anvil holder 

(SF32L) to lock anvil in place.

WARNING: Do not omit any seals during 

servicing,  leaks will result and personal 

injury may occur.

WARNING: Tool must be fully assembled 

with all components included.

CAUTION: Do not use TEFLON tape.

Figure 5

End Cap

Slot

Cylinder

Assembly

Locking 

Pin

Loctite

 is a registered trademark of Henkel Corporation, U.S.A.

LUBRIPLATE

 is a registered trademark of Fiske Brothers Refining Co.

Summary of Contents for BobTail SF32

Page 1: ...April 28 2015 HK1180 Makers of Huck Marson Recoil Brand Fasteners Tools Accessories Instruction Manual BobTail Installation System SF32 SF32L hydraulic installation tools...

Page 2: ...SF32 BobTail Installation Tooling HK1180 Alcoa Fastening Systems Rings 2...

Page 3: ...ciple of Operation 7 Preparation for Use 7 Tool to Powerig Set up 8 Pressure Settings 8 Assembly of NPTF Threaded Components 9 Operating Instructions 9 Maintenance 10 Hydraulic Couplings 11 Optional E...

Page 4: ...downtime and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods sho...

Page 5: ...terials to prevent workpiece from ringing 3 Use hearing protection in accordance with employer s instructions and as required by occupational health and safety regulations 4 Operate and maintain tool...

Page 6: ...r based fluid such as Quintolubric HFD or equivalent Water based fluid shall NOT be used as serious damage to equipment will occur Max Operating Temp 125 F 51 7 C Max Flow Rate 2 gpm 7 57 l m Max Inle...

Page 7: ...hour training session with qualified personnel is recommended before using Huck equipment When operating Huck installation equipment always wear approved eye protection Be sure there is adequate clear...

Page 8: ...ol Cord from the Hose Assembly to the Powerig 6 Once the system is set up turn on Powerig and install test fastener Check to be sure that the fastener is installed correctly This can be checked by usi...

Page 9: ...ALL teeth do not engage properly jaws will be damaged Assembly of NPTF Threaded Components AIR FITTINGS 1 Apply TEFLON stick to male threads which do not have pre applied sealant per manufacturer s re...

Page 10: ...troubles At the beginning of each shift day Inspect tool and nose assembly for external damage Verify that hydraulic hose fittings couplings and electrical connections are secure Inspecthydraulichose...

Page 11: ...ations Optional Equipment TEFLON Stick 503237 TEFLON Sealant 620012 Loctite 243 508567 Never Seez NS 160 505565 anti seize and lubricating compound LUBRIPLATE 130 AA 502723 Threadmate 4oz tube 508517...

Page 12: ...SF32 BobTail Installation Tooling HK1180 Alcoa Fastening Systems Rings 12 Figure 4 Tool Components...

Page 13: ...front of tool 7 Remove 3 setscrews from piston to avoid damaging seals upon reassembly 8 Push piston out of cylinder from front of tool 9 Using a small diameter dull pointed rod remove O ring back up...

Page 14: ...cap is aligned with slot in rear of cylinder Figure 5 5 Slide locking pin into place where slots align Figure 5 6 Install end cap cover 7 Apply Loctite 243 threadlocker to 4 cap screws and fasten end...

Page 15: ...ay warranty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured b...

Page 16: ...coa Fastening Systems Rings a business unit of Alcoa is a leading worldwide designer and manufacturer of fastening systems and rings including specialty fasteners fluid fittings assembly components in...

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