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7

SF32 BobTail® Installation Tooling 

(HK1180)

         

                       

 Alcoa Fastening Systems & Rings

The operator pushes the tool with attached nose 

assembly over the end of the fastener until the tool 

puller bottoms on the fastener . When the trigger is 

pressed, the 

Powerig

®

 receives a signal to swage 

the fastener . The piston moves forward to start the 

swaging process .

 After the fastener is fully swaged, the operator must 

release the trigger, at which point the nose assembly 

anvil is ejected off of the collar and the tool is 

released from the fastener .

POWER SOURCE CONNECTIONS

1.  Coat hose fitting threads with a non-hardening TEFLON

®

 

thread compound such as Threadmate™, available from 

Huck in a 4oz . tube as p/n 508517 .

2.  Attach proper Nose Components to Tool as applicable.

3 .  Use Huck Powerig

®

 Hydraulic Unit, or equivalent, that 

has been prepared for operation per instruction manual . 

Check PULL and RETURN pressures and, if required, 

adjust to pressures given in 

P

ressure

 s

ettIngs

 section of 

this manual . 

4 .  First, turn hydraulic unit to OFF . Then disconnect power 

supply from hydraulic unit. Disconnect trigger control 

system from hydraulic unit .

5.  Connect PULL pressure hose, with coupler nipple, into 

port “P” of tool . Use only with HUCK supplied hoses 

rated at 10,000 psi or greater . Check trigger assembly for 

apparent damage or wear . If required, adjust position of 

trigger assembly on hose . Connect trigger control system 

to hydraulic unit .

6 .  Connect hydraulic unit to power supply (air or electric) . 

Turn hydraulic unit to ON. Depress trigger a few times to 

cycle tool and to circulate hydraulic fluid. Observe action 

of Tool and check for leaks .

p

reparatIon

 

for

 u

se

WARNINGS: 

Read full manual before using tool.

 

A half-hour training session with qualified 

personnel is recommended before using 

Huck equipment.
When operating Huck installation 

equipment, always wear approved eye 

protection.
Be sure there is adequate clearance for 

the operator’s hands before proceeding.

CAUTION: Do not use TEFLON

®

 tape on 

pipe threads. Pipe threads may cause tape 

to shred resulting in tool malfunction. 

(Threadmate™ is available from Huck in a 

4oz. tube as part number 508517.)

WARNING: Correct PULL and RETURN 

pressures are required for operator’s 

safety and for Installation TooI’s function. 

Gauge T-124833CE is available for 

checking pressures. See 

P

ressure

 s

ettIngs

 

and Gauge Instruction Manual. Failure 

to verify pressures may result in severe 

personal injury.
WARNING: Be sure to connect Tool’s 

hydraulic hoses to Powerig Hydraulic Unit 

before connecting Tool’s switch control 

cord to unit. If not connected in this 

order, severe personal Injury may occur.

WARNING: Huck recommends that only 

Huck Powerig Hydraulic Units be used 

as a power source for Huck installation 

equipment. Hydraulic power units that 

deliver high pressure for both PULL and 

RETURN, AND ARE NOT EQUIPPED WITH 

RELIEF VALVES ARE SPECIFICALLY 

NOT RECOMMENDED AND MAY BE 

DANGEROUS.

p

rInCIple

 

of

 o

peratIon

Threadmate

 is a registered trademark of Parker Intangibles LLC.

TEFLON

 is a registered trademark of  E. I. du Pont de Nemours and Company

Powerig

 is a registered trademark of Alcoa

CAUTION: Do not let disconnected hoses 

and couplers contact a dirty floor. Keep 

harmful material out of hydraulic fluid. Dirt 

in hydraulic fluid causes valve failure In Tool 

and In Powerig Hydraulic Unit.
CAUTION: Hose couplers must be completely 

joined together to insure that ball checks in 

both nipple and body are completely open. 

Improperly assembled couplers will cause 

overheating and malfunctions in both tool 

and Powerig. Hand tighten couplers. Do NOT 

use a pipe wrench.

Summary of Contents for BobTail SF32

Page 1: ...April 28 2015 HK1180 Makers of Huck Marson Recoil Brand Fasteners Tools Accessories Instruction Manual BobTail Installation System SF32 SF32L hydraulic installation tools...

Page 2: ...SF32 BobTail Installation Tooling HK1180 Alcoa Fastening Systems Rings 2...

Page 3: ...ciple of Operation 7 Preparation for Use 7 Tool to Powerig Set up 8 Pressure Settings 8 Assembly of NPTF Threaded Components 9 Operating Instructions 9 Maintenance 10 Hydraulic Couplings 11 Optional E...

Page 4: ...downtime and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods sho...

Page 5: ...terials to prevent workpiece from ringing 3 Use hearing protection in accordance with employer s instructions and as required by occupational health and safety regulations 4 Operate and maintain tool...

Page 6: ...r based fluid such as Quintolubric HFD or equivalent Water based fluid shall NOT be used as serious damage to equipment will occur Max Operating Temp 125 F 51 7 C Max Flow Rate 2 gpm 7 57 l m Max Inle...

Page 7: ...hour training session with qualified personnel is recommended before using Huck equipment When operating Huck installation equipment always wear approved eye protection Be sure there is adequate clear...

Page 8: ...ol Cord from the Hose Assembly to the Powerig 6 Once the system is set up turn on Powerig and install test fastener Check to be sure that the fastener is installed correctly This can be checked by usi...

Page 9: ...ALL teeth do not engage properly jaws will be damaged Assembly of NPTF Threaded Components AIR FITTINGS 1 Apply TEFLON stick to male threads which do not have pre applied sealant per manufacturer s re...

Page 10: ...troubles At the beginning of each shift day Inspect tool and nose assembly for external damage Verify that hydraulic hose fittings couplings and electrical connections are secure Inspecthydraulichose...

Page 11: ...ations Optional Equipment TEFLON Stick 503237 TEFLON Sealant 620012 Loctite 243 508567 Never Seez NS 160 505565 anti seize and lubricating compound LUBRIPLATE 130 AA 502723 Threadmate 4oz tube 508517...

Page 12: ...SF32 BobTail Installation Tooling HK1180 Alcoa Fastening Systems Rings 12 Figure 4 Tool Components...

Page 13: ...front of tool 7 Remove 3 setscrews from piston to avoid damaging seals upon reassembly 8 Push piston out of cylinder from front of tool 9 Using a small diameter dull pointed rod remove O ring back up...

Page 14: ...cap is aligned with slot in rear of cylinder Figure 5 5 Slide locking pin into place where slots align Figure 5 6 Install end cap cover 7 Apply Loctite 243 threadlocker to 4 cap screws and fasten end...

Page 15: ...ay warranty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured b...

Page 16: ...coa Fastening Systems Rings a business unit of Alcoa is a leading worldwide designer and manufacturer of fastening systems and rings including specialty fasteners fluid fittings assembly components in...

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