Huck BOBTAIL Instruction Manual Download | Manualshive

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November 12, 2014

HK1151

I

NSTRUCTION

M

ANUAL

B

OB

T

AIL

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I

NSTALLATION

S

YSTEM

SFBTT15

SFBTT15

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Summary of Contents for BOBTAIL

Page 1: ...November 12 2014 HK1151 INSTRUCTION MANUAL BOBTAIL INSTALLATION SYSTEM SFBTT15 SFBTT15 ...

Page 2: ...SFBTT15 BOBTAIL Hydraulic Tool HK1151 Alcoa Fastening Systems 2 ...

Page 3: ...RINCIPLE OF OPERATION 6 SPECIFICATIONS 6 PREPARATION FOR USE 7 TOOL TO POWERIG SET UP 8 OPERATING INSTRUCTIONS 9 WRENCHING UP OF PIPE THREADS 9 HYDRAULIC COUPLINGS 9 MAINTENANCE 10 DISASSEMBLY AND ASSEMBLY PREPARATION 11 TOOL ASSEMBLY DRAWINGS WITH PART NUMBERS 12 13 OPTIONAL EQUIPMENT 14 C CONTENTS ONTENTS ...

Page 4: ... preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods should never be cycled with out nose assembly installed 19 When two piece lock bolts are being used always make sure the collar orientation is correct See fastener data sheet for correct positioning II PROJECTILE HAZ...

Page 5: ...ns such as damping materials to prevent workpiece from ringing 3 Use hearing protection in accordance with employer s instructions and as required by occupational health and safety regulations 4 Operate and maintain tool as recommended in the instruc tion handbook to prevent an unnecessary increase in the noise level 5 Select maintain and replace the consumable inserted tool as recommended to prev...

Page 6: ... the piston to move back while pushing the anvil off of the swaged collar releasing the tool from the fastener P PRINCIPLE RINCIPLE OF OF O OPERATION PERATION S SPECIFICATIONS PECIFICATIONS Power Source Huck POWERIG Hydraulic Unit Hose Kits Use only genuine HUCK Hose Kits rated 10 000 psi working pressure Hydraulic Fluid Hydraulic fluid shall meet DEXRON III DEXRON VI MERCON Allison C 4 or equival...

Page 7: ...se TEFLON tape on pipe threads Pipe threads may cause tape to shred resulting in tool malfunction Threadmate is available from Huck in a 4oz tube as part number 508517 WARNING Correct PULL and RETURN pressures are required for operator s safety and for Installation TooI s function Gauge T 124833CE is available for check ing pressures See P PRESSURE RESSURE S SETTINGS ETTINGS and Gauge Instruction ...

Page 8: ...er end of the Hose Assembly to the installation tool 3 Connect the Power Cord from the Tool to the Hose Assembly 4 Connect the Power Cord from the Hose Assembly to the Powerig 5 Set Pull and Return pressures on Powerig and Relief Valve using Huck Gage P N T 124833CE and Table 1 6 Once the system is set up install test fastener Check to be sure that the fastener is installed correctly This can be c...

Page 9: ...ntil the nose assembly puller stops against the pin Tool and nose assembly must be held at right angles 90 degrees to the work 5 Depress tool trigger to start installation cycle 6 When forward motion of nose assembly anvil stops release trigger Tool will go into its return stroke and push off the installed fastener 7 The tool and nose assembly are ready for the next installation cycle O OPERATING ...

Page 10: ...Instruction Manual TOOL MAINTENANCE At regular intervals depending on use replace all O rings and back up rings in the tool Spare Parts Kit SFBTT15KIT should be kept on hand Inspect cylin der bore piston and piston rod and unloading valve for scored surfaces excessive wear or damage and replace as necessary NOSE ASSEMBLY MAINTENANCE Daily cleaning of the nose assembly is recommended This can usual...

Page 11: ...ld be kept on hand varies with the application and number of tools in service However spare parts kits containing per ishable parts such as O rings back up rings etc should be kept on hand at all times POWERIG MAINTENANCE Maintenance instructions and repair procedures are in the appropriate POWERIG Instruction Manual TOOL MAINTENANCE At regular intervals depending on use replace all O rings and ba...

Page 12: ...ee next page for Hose and Fitting part numbers 503848 O Ring 1 130198 Piston Seal Assy contains Piston and components marked 1 502483 Screws 8 Apply Loctite 243 HUCK p n 508567 to these threads per manufacturer s instructions 590517 HUCK Trademark 590512 11 WARNING CE Stickers NOTE These stickers must remain in place and readable at all times 501152 Back up Ring 1 501152 Back up Ring 1 503841 O Ri...

Page 13: ...manufacturer s instructions 110438 Male Hydraulic Coupler 110439 Female Hydraulic Coupler 128938 Cord Assy 503431 Reducing Bushing 503431 Reducing Bushing 124881 6 2 Foot Hydraulic Hose Assy with Guard Apply Loctite 242 HUCK p n 505016 to these threaded joints per manufacturer s instructions Apply Loctite 242 HUCK p n 505016 to these threaded joints per manufacturer s instructions A ASSEMBLY SSEMB...

Page 14: ...S MBT14 14 mm Pressure Gage T 124833CE Service Kit SFBTT15KIT DEXRON is a registered trademark of General Motors Corp Quintolubric is a registered trademark of Quaker Chemical Corp Threadmate is a registered trademark of Parker Intangibles LLC TEFLON is a registered trademark of DuPont Corp LUBRIPLATE is a registered trademark of Fiske Brothers Refining Co Never Seez is a registered trademark of B...

Page 15: ...ety 90 day warranty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made TOOLING PART S AND OTHER ITEMS NOT MANU FACTURED BY HUCK HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING PART S OR OTHER ITEMS MANUFACTURED BY THIRD PARTIES HUCK EXPRESSLY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED AS TO THE CONDI TION D...

Page 16: ...anization Alcoa Fastening Systems AFS maintains company offices throughout the United States and Canada with subsidiary offices in many other countries Authorized AFS distributors are also located in many of the world s Industrial and Aerospace centers where they provide a ready source of AFS fasteners installation tools tool parts and application assistance For The Long Haul The Future of Fasteni...

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