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PROBLEM

CAUSE

SOLUTION

Electric motor does not run.

1. No voltage supply.
2. Broken Lead wire or defective 

internal wiring.

3. Overheated motor has caused 

over current protection to 

disengage.

4.

charged.

1. Check battery voltage. (Ensure its charged)
2. Contact your Huck distributor.

3. Wait for motor to cool before restarting.

4. Charge or replace battery.

1. Defective motor controls.

1. Disconnect from power supply & contact your 

Huck distributor.

Electric motor stalls, surges,

overheats or will not start

under a load.

1. Low voltage.

1. Refer to the information on page 10 - Pump Op-

Electric overload protector

keeps tripping..

1. Excessive load.
2. Damaged wires or compo-

nents.

1. Allow to cool then restart.
2. Return to service center.

to advance tool(s) 

partially or erratically.

1. Fluid level is too low.

2.  Quick disconnect couplings 

are not completely coupled.

3.  Air is in system.

4.

viscous.

5. Bladder capacity is too small 

for the size of the tool(s) used.

1. Fill reservoir or bladder according to directions 

“Filling The Pump Bladder” under “Set-up In-

structions” section.

2. Check quick-disconnect couplings to tools to 

ensure that they are completely coupled. Occa-

sionally couplers have to be replaced because 

the ball check does not stay open due to wear.

3. Refer to the section titled “Bleeding the System” 

under “Set-up Instructions” section, pg. 10.

4.

-

5. Use smaller tool(s).

Pump builds pressure but can 

not maintain pressure.

1. External leaks.

2. Internal or external leakage 

on hydraulic tool.

3. Leaking control valve or check 

valve.

1.

Replace leaking pipes or hoses.

2. Remove the tool from the pump. If the pump 

builds & maintains full pressure, the tool is de-

fective. Contact your Huck distributor.

3. Contact your Huck distributor.

Pump delivers excess

oil pressure.

1. Faulty pressure gauge.
2. Relief valve not properly set.

1. Calibrate gauge.
2. Contact your Huck distributor.

14

WARNINGS: 

• Disconnect power supply before removing cover.

• Use the proper gauges and equipment when troubleshooting.

• Check for system leaks by using a hand pump and applying pressure to the suspect area. Watch for 

a possible leak.

WARNINGS: 

Disconnect power supply 

before removing cover.

Troubleshooting

Summary of Contents for HOWMET AEROSPACE Powerig 964B

Page 1: ...ulic Diagram 7 Set up Instructions 8 Hydraulic Fluid Filling the Bladder 8 Charge Battery Battery Set up 9 Attach Operate the Control Cable 9 Bleeding the System 10 Pump Operation 10 Setting the Press...

Page 2: ...urbance Characteristics Limits and Methods of Measurement ISO 12100 2011 Safety of machinery basic concepts general principles for design risk assessment and risk reduction ISO 4413 2010 Hydraulic Flu...

Page 3: ...radius see chart below Do not use in temperatures less than 40 C 40 F or greater than 100 C 212 F 70 C 158 F Do not use if hose is kinked abraded cut bulged or leaking Do not attempt to repair hose Do...

Page 4: ...18 Tools with ejector rods should never be cycled with out nose assembly installed 19 When two piece lock bolts are being used always make sure the collar orientation is correct See fastener data shee...

Page 5: ...o prevent work piece from ringing 3 Use hearing protection in accordance with employer s instructions and as required by occupational health and safety regulations 4 Operate and maintain tool as recom...

Page 6: ...er is released the motor turns off The motor may also be started by pressing the start button on the handle of the unit behind the valve but this button is overridden when the supplied control cable i...

Page 7: ...when the Control Cable is connected to the pump unit the tool the Control Cable is connected to the pump unit the tool trigger overrides the on off switch The 3 position 4 way manual valve controls th...

Page 8: ...normal pressures will cause premature wear of equipment If the maximum pressure is exceeded violent failure of fastening system may occur This may cause severe personal injury Electric Motor WARNING T...

Page 9: ...ge the Battery New batteries must be charged Approx 60 minutes of charging 100 battery fuel A Ensure battery charger is plugged in B Slide battery pack into charger as shown and allow battery to charg...

Page 10: ...s Connect hydraulic hoses from a HUCK hydraulic tool to the Powerig CHECKING PRESSURES WARNINGS above must be understood Check PULL and RETURN pressures before use before troubleshooting tool instruct...

Page 11: ...ck installing the fastener Cutting the collar if cutter nose is used 4 Turn lever to Return Side Huck tool will return to full forward position pushing off collar releasing cutter if used NOTE The cyl...

Page 12: ...s Accessories These components are available independently DESCRIPTION PART 220 240 VAC Battery charger MWCH 18 240 Gauge Pressure Setting CE T 124833CE Spare Parts for Maintenance These components ar...

Page 13: ...ved high grade hydraulic oil 215 SSU 100 F 4 Replace filler cap Important Tighten filler cap 1 2 1 turn after o ring contacts sealing surface Overtightening can cause pump damage Note For more complet...

Page 14: ...g to directions Filling The Pump Bladder under Set up In structions section 2 Check quick disconnect couplings to tools to ensure that they are completely coupled Occa sionally couplers have to be rep...

Page 15: ...Contact your Huck distributor Tool s will not pull or return 1 Quick disconnect couplings are not completely coupled 2 Broken return spring in spring re turn tool or seal blown in double act ing tool...

Page 16: ...d information regarding each application and or use of such products 2022 Howmet Aerospace Inc Howmet Fastening Systems Kingston Operations 3 s s e 1 5 3 m e 6 4 5 m s 7 e 7 5 5 m 7 n 4 5 s d 8 3 0 m...

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