Huck HS24LH, Instruction Manual

Page 1: ...Form HK 1024 04 22 2004 INSTRUCTION MANUAL HS24LH HYDRAULIC INSTALLATION TOOL ...

Page 2: ...Date August 2001 Sound Levels Model HS24LH The sound level of the tool cycling without fastener is Sound Exposure Level SEL 87 2 dB A Background SEL 81 8 dB A Peak Value 92 9 dB C The noise of the fastener being installed in structure is considered process noise not tool noise Process noise varies greatly from application to application Sound measurements of simulated process noise are available u...

Page 3: ...e refer to ANSI Z87 1 1989 6 Disconnect primary power source before doing maintenance on Huck equipment 7 If any equipment shows signs of damage wear or leakage do not connect it to the primary power supply 8 Make sure proper power source is used at all times 9 Never remove any safety guards or pintail deflector 10 Never install a fastener in free air Personal injury from fastener ejecting may occ...

Page 4: ...ATIONS 5 PRINCIPLE OF OPERATION 6 PREPARATION FOR USE 6 ADJUSTMENT OF SWITCHES 7 REMOVING ANVIL THIMBLE 8 PREVENTIVE MAINTENANCE 8 ASSEMBLY DRAWINGS PARTS LIST FIG 1 8 9 16 TROUBLESHOOTING 17 KITS ACCESSORIES 17 SERVICE NOTES 17 18 LIMITED WARRANTIES 19 HUCK FASTENERS WORLD WIDE LOCATIONS 20 CONTENTS ...

Page 5: ... 44 2 87 73 1 20 30 2 54 65 2 71 69 20 47 520 1 36 34 FULL STROKE 31 60 803 144 00 366 18 00 457 5 HS24LH Tooling Alcoa Fastening Systems S PECIFICATIONS HS24LH Stroke 1 36 in Capacity 22400 lbs 7000 psi Weight 20 lbs Pull Pressure 7000 psi Return Pressure 6000 psi INCHES MM ...

Page 6: ...r and disconnected in the reverse order to prevent possible severe personal injury WARNING Proper PULL and RETURN pressures are important for proper function of Installation Tools Severe personal injury or damage to equipment may occur without correct pressures Huck Pressure Gauge P N T 10280 old style or the new T124833 is now available for checking these pressures using instructions furnished wi...

Page 7: ...aulic powering The tool connected light should be the only light illuminated on the controller manifold Setting Limit Switch One Screw a fastener approximately 300in 7 5mm into the thimble Loosen the two screws that lock limit switch one LS 1 in place Slide the screws forward or rearward until the Limit Switch One LS 1 just illuminates If necessary or helpful move the adjusting screw at the back o...

Page 8: ...at regular intervals as experience shows inspect thimble and anvil for signs of wear Replace as necessary Controller The Controller is basically maintenance free Periodically check all fittings and electrical connections PREVENTIVE MAINTENANCE Removing Anvil Extend the hydraulic piston anvil approximately 3 8 Place wrench Huck P N 126645 on the piston flats and a 1 11 16 wrench on anvil Holding th...

Page 9: ...9 HS24LH Tooling Alcoa Fastening Systems FIGURE 1 HS24LH T OOL A SSEMBLY D RAWING ...

Page 10: ...10 HS24LH Tooling Alcoa Fastening Systems FIGURE 2 126601 S WITCH A SSEMBLY D RAWING ...

Page 11: ...11 HS24LH Tooling Alcoa Fastening Systems FIGURE 3 126570 C YLINDER A SSEMBLY D RAWING ...

Page 12: ...12 HS24LH Tooling Alcoa Fastening Systems FIGURE 4 126571 P ISTON A SSEMBLY D RAWING ...

Page 13: ...13 HS24LH Tooling Alcoa Fastening Systems FIGURE 5 126572 E ND C AP A SSEMBLY D RAWING ...

Page 14: ...14 HS24LH Tooling Alcoa Fastening Systems FIGURE 6 126602 H YDRAULIC A SSEMBLY D RAWING ...

Page 15: ...15 HS24LH Tooling Alcoa Fastening Systems FIGURE 7 126603 H ANDLE W IRING A SSEMBLY D RAWING ...

Page 16: ...16 HS24LH Tooling Alcoa Fastening Systems FIGURE 8 126604 D RIVE A SSEMBLY D RAWING ...

Page 17: ...ston a Reversed hose connections between hydraulic unit and tool 3 Tool operates in reverse Air Motor a Reverse air lines at controller 4 Tool leaks hydraulic fluid a Defective tool O rings or loose connections at tool 5 Hydraulic couplers leak fluid a Damaged or worn O rings in Coupler Body Coupler P N 110440 6 Tool operates erratically and fails to install fastener properly a Low or erratic hydr...

Page 18: ...18 HS24LH Tooling Alcoa Fastening Systems SERVICE NOTES ...

Page 19: ...ucts described above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured by Huck HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING PART S OR OTHER ITEMS MANUFACTURED BY THIRD PARTIES HUCK EXPRESSLY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED AS TO THE CONDITION DESIGN OPERATION MERCHANTABILITY OR FITNESS FOR USE OF ANY TOOL PART S OR OTHER ...

Page 20: ...oducts France Operations Clos D Asseville BP4 95450 Us Par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 For the Long Haul A Global Organization Alcoa Fastening Systems AFS maintains company offices throughout the United States and Canada with subsidiary offices in many other countries Authorized AFS distributors are also located in many of the world s industrial and Aerspace centers where they...