17
HS24LH
Tooling Alcoa Fastening Systems
T
ROUBLESHOOTING
Always check the simplest possible cause of a
malfunction first. For example, a loose or disconnected
trigger line. Then proceed logically and eliminate each
possible cause until the defect is found. Where possible,
substitute known good parts for suspected defective
parts. Use the following steps as an aid in
troubleshooting.
1.
Tool fails to operate when trigger is pressed.
a. Inoperative POWERIG® Hydraulic Unit. See
applicable instruction manual.
b. Loose electrical connections.
c. Damaged trigger assembly.
d. Loose or faulty hose coupling.
e. Controller not turned on.
2.
Tool operates in reverse. (Hydraulic Piston)
a. Reversed hose connections between hydraulic
unit and tool.
3.
Tool operates in reverse (Air Motor)
a. Reverse air lines at controller.
4.
Tool leaks hydraulic fluid.
a. Defective tool O-rings or loose connections at tool.
5.
Hydraulic couplers leak fluid.
a. Damaged or worn O-rings in Coupler Body
Coupler P/N 110440.
6.
Tool operates erratically and fails to install fastener
properly.
a. Low or erratic hydraulic pressure - - air in system.
b. Damaged or worn Piston seal in tool.
c. Excessive wear on sliding surfaces of tool parts.
7.
Collar of fastener not completely swaged.
a. Improper tool operation - - see No. 6.
b. Scored anvil.
c. Rig/controller settings not correct.
d. Trigger released early.
9.
Tool "hangs up" on swaged collar of fastener.
a. Improper tool operation - - see No. 6.
b. RETURN pressure too low.
S
ERVICE AND
T
OOL
K
ITS
Service Kit -
HS24KIT
Piston Wrench -
126645
S
ERVICE NOTES
:
Summary of Contents for HS24LH
Page 1: ...Form HK 1024 04 22 2004 INSTRUCTION MANUAL HS24LH HYDRAULIC INSTALLATION TOOL ...
Page 9: ...9 HS24LH Tooling Alcoa Fastening Systems FIGURE 1 HS24LH T OOL A SSEMBLY D RAWING ...
Page 10: ...10 HS24LH Tooling Alcoa Fastening Systems FIGURE 2 126601 S WITCH A SSEMBLY D RAWING ...
Page 11: ...11 HS24LH Tooling Alcoa Fastening Systems FIGURE 3 126570 C YLINDER A SSEMBLY D RAWING ...
Page 12: ...12 HS24LH Tooling Alcoa Fastening Systems FIGURE 4 126571 P ISTON A SSEMBLY D RAWING ...
Page 13: ...13 HS24LH Tooling Alcoa Fastening Systems FIGURE 5 126572 E ND C AP A SSEMBLY D RAWING ...
Page 14: ...14 HS24LH Tooling Alcoa Fastening Systems FIGURE 6 126602 H YDRAULIC A SSEMBLY D RAWING ...
Page 15: ...15 HS24LH Tooling Alcoa Fastening Systems FIGURE 7 126603 H ANDLE W IRING A SSEMBLY D RAWING ...
Page 16: ...16 HS24LH Tooling Alcoa Fastening Systems FIGURE 8 126604 D RIVE A SSEMBLY D RAWING ...
Page 18: ...18 HS24LH Tooling Alcoa Fastening Systems SERVICE NOTES ...