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Installation manual 1000H 

Page 7 of 10 

May 2015 

 

 

OPERATING INSTRUCTIONS 

 

Start fan and check rotation. Viewed from top (discharge), fan 
blades should rotate clockwise. 
 
Hudson recommends to re-verify the blade clamp torque after 
the  initial  10-15  minutes  of  cold  operation  (i.e.,  the  fan 
doesn’t need to be exposed to the working temperature of the 
process). This will ensure that the blades are settled within the 
clamps after the centrifugal forces have acted. 
 
Check motor power consumption to make sure fan is pulling 
desired load. 

CAUTION: If positive pitch is set in summer to 

use  all  available  motor  amps  (nameplate  rating),  motor 
could be overloaded in winter

Design pitch angles usually do 

not use all available horsepower; therefore, motors will not be 
overloaded  at  lowest  winter  temperatures  if  preset  pitch  re-
mains unaltered. 
 
For the fans that have remained idle (such as a shut-down or 
turn-around), it is highly recommended to re-verify the torque 
on the blade clamps before putting it back into operation.  
  

HUB MAINTENANCE 

 

Hub is designed for oil lubrication and is filled with Summit 
Syngear 7150 or Shell Omala RL 150 synthetic oil for mini-
mum oxidation and very low evaporation over wide tempera-
ture ranges. For minimum maintenance, Hudson strongly rec-
ommends  using  only  synthetic  oil.  Under  normal  conditions 
oil level should be checked on a yearly basis. 

Summary of Contents for Tuf-Lite II 1000 Series

Page 1: ...re interchangeable except hub bodies in 4 5 or 6 blade configu rations Hudson AV hubs are durable and designed for low maintenance and energy saving operation Hudson Tuf Lite Il white prev blue fan blades are made from fiberglass reinforced vinyl ester resin having a very high strength to weight ratio and superior ultra violet and corrosion resistance An elastomeric blade holder joint cover not sh...

Page 2: ...ed Tighten set screw in R 2 bushing flange to lock it on shaft Q 2 bushings have no set screw Set coupling squarely on bushing and install the three 3 3 8 cap screws Using torque wrench with 9 16 socket tighten bolts evenly to recommended stand ard of 29 ft lb dry See Figure 1 Figure 1 ASSEMBLY WITH TAPERED SHAFT Align keyways and install coupling evenly on tapered shaft Install key in keyways the...

Page 3: ...ard of 125 ft lb lubricated or 130 ft lb torque Figure 4 Rigidly attach dial indicator to the air line support or other sta tionary object Measure run out of the rotary joint See Figure 5 Rotate hub 360 to locate point of minimum reading on the dial set indicator to read zero at this point Rotate coupling 360 while watching indicator at rotary joint for misalignment reading Total indicated run out...

Page 4: ...uty For reverse acting hubs fails to minimum air flow on loss of instrument air pressure pitch angle should be set with 15 psi instrument signal and 55 psi supply air pressure applied See INSTALLING AIR LINES After desired pitch angle is set raise and lower end of fan blade and find mid point of blade travel Hold blade at the mid point Pull blade back so that it sits against blade clamp Push blade...

Page 5: ...t touching blades See Figure 10 Figure 10 NOTE The purpose of the seal disc is to prevent hot air from recirculating back down through the hub increasing efficiency CHECKING TIP CLEARANCE Rotate fan in position inside fan ring to check tip clearance See Figure 11 Tip clearance recommendations for specific fan diameters are noted in table Figure 11 Fan Size ft Minimum Maximum 5 through 9 1 4 1 2 10...

Page 6: ...PPLY See Figure 15 Instrument line hookup is all that is necessary before operating Instrument air pressure should be 3 15 psi Valve positioners are adjusted for 3 psi instrument starting point Supply air pressure should be set to level according to table below Figure 15 BIAS RELAY Connect both supply and instrument lines Check instructions included with bias relay If problems are encountered cont...

Page 7: ... available motor amps nameplate rating motor could be overloaded in winter Design pitch angles usually do not use all available horsepower therefore motors will not be overloaded at lowest winter temperatures if preset pitch re mains unaltered For the fans that have remained idle such as a shut down or turn around it is highly recommended to re verify the torque on the blade clamps before putting ...

Page 8: ...Cap Screw 1 2 NC x 1 16 20 24 47 73726 Lock Washer 1 2 NC 16 20 24 48 70701 Blade Clamp Bolt 5 8 NC x 7 w Nut 8 10 12 49 73730 Lock Washer 5 8 NC 8 10 12 50 ITEM NO P N DESCRIPTION QTY BLDS PER HUB 4 5 6 51 65003 65016 Blade Clamp Half Aluminum Std Blade Clamp Half Gray or Ductile Iron Opt 8 10 12 52 71066 71064 71065 Oil Filler Assembly 1 3 8 NPT Nipple 1 3 8 NPT Elbow 1 3 8 NPT Plug 1 1 1 53 625...

Page 9: ...Installation manual 1000H Page 9 of 10 May 2015 HUDSON PRODUCTS CORPORATION Auto Variable Hub Series 1000H ...

Page 10: ...c Flo Steamflo Thermflo Tuf Edge Tuf Lite Tuf Lite II and Tuf Lite III are registered trademarks of Hudson Products Corporation 2012 Hudson Products Corp All Rights Reserved 9660 Grunwald Rd Beasley Texas 77417 8600 Phone 281 396 8100 Fax 281 396 8388 1 800 634 9160 24 Hours EMAIL hudsonproducts hudsonproducts com http www hudsonproducts com ...

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