Hugh Crane COMMANDO 1000 Range, Operator'S Instruction Manual

Page 1: ...Service and Spare Parts contact HUGH CRANE Cleaning Equipment Ltd SOUTH WALSHAM ROAD ACLE NORWICH NR13 3ES TEL 01493 750072 FAX 01493 751854 Email sales hughcrane co uk FS0962 8 HUGH CRANE Cleaning Equipment Limited FS0962 8 SOUTH WALSHAM ROAD ACLE NORWICH NORFOLK NR13 3ES TEL 01493 750072 FAX 01493 751854 www hughcrane co uk ...

Page 2: ...re 2 Machinery Designation 3 General Description 4 EC Declaration of Conformity 5 Specification 6 Health Safety 7 Operating Instructions 1 Before Starting Work Preparing the Machine for Use 2 During Work 3 Detergent Chemical Addition 4 After Work 5 Frost Protection 8 Maintenance Adjustment 9 Spare Parts 10 Manufacturer s Literature 1 Udor pump 2 Lancereal Gearbox 3 Hatz Engine ...

Page 3: ...ending to use the equipment 2 MACHINERY DESIGNATION The 1000 range are portable diesel powered high pressure cleaning and jetting units with electric start mounted within a 4 wheeled barrow There are three versions depending on pump capacity 1000U 1022U and 1030U 3 GENERAL DESCRIPTION OF THE 1000 RANGE The 1000 range brings together a proven Udor high pressure pump coupled via a Lancereal gearbox ...

Page 4: ...HUGH CRANE Cleaning Equipment Ltd COMMANDO 1000 Range BARROW UNIT J Engineering Manuals COMMANDO MANUALS UPDATE2017Manual Commando 1000Range_Update2017 4 4 EC DECLARATION OF CONFORMITY ...

Page 5: ...600 rev min FUEL Diesel Diesel Diesel GEARBOX MODEL Lancereal 901 Lancereal 901 Lancereal 901 SERIAL NUMBER RATIO 2 5 1 2 5 1 2 5 1 ROTATION Reverse Reverse Reverse PUMP MODEL UDOR GB21 20S UDOR GKC 50 150S UDOR GB30 20S SERIAL NUMBER TYPE Triplex Ceramic Plunger Triplex Ceramic Plunger Triplex Ceramic Plunger PUMP 205 bar 3000psi 150 bar 2175 psi 200 bar 2900 psi FLOW 22 7 l min 5 gal min 38 l mi...

Page 6: ...ould be established with other persons kept away and clear of the hazard area The machine should not be left unattended where there is the possibility of access or operation by unauthorised persons The machine should only be located in well ventilated areas where exhaust fumes are able to safely disperse The machine should only be used with clean water NEVER any other liquid Mechanical hazards rot...

Page 7: ...tion of power leads and connectors sockets and plugs The electrical supply must be isolated by disconnection of the electrical supply or battery before carrying out any work on the panel or equipment and proven dead before contacting any potentially live parts Live working should be avoided The electrics and electrical installation must be periodically inspected and tested to maintain safety Durin...

Page 8: ... known clean source should be used e g mains water supply The system should be flushed through prior to each use by running the equipment for a few minutes to remove all stagnant water minimising production of and avoiding breathing of any aerosol The attention of UK users is drawn to Health and Safety Executive Approved Code of Practice L8 which details the precautions that employers are required...

Page 9: ...ied out safely and effectively should be used Hose reels are provided on larger machines or by specific user request The need to lift drums containing cleaning chemicals is minimised by the provision of chemical injector systems which allow chemical containers to be located at ground level directly adjacent to the machine Users should assess each work situation to ensure that all ergonomic hazards...

Page 10: ...n explosive atmospheres created by either dust or vapours unless by specific customer request The use maintenance or repair of COMMANDO units in explosive or potentially explosive atmospheres must thus be avoided Equipment condition and maintenance The operator should carry out the specified daily checks to maintain equipment condition as detailed elsewhere in this manual The operator should carry...

Page 11: ...nd a safe working area should be established with other persons kept away and clear of the hazard area o The machine should only be located in well ventilated areas where exhaust fumes can safely disperse o The machine should not be left unattended where there is the possibility of access or operation by unauthorised persons o Hold to Run controls notably the lance trigger or foot pedal must never...

Page 12: ...uld also be checked for leakage or damage Take out of use if defects are found Product contamination food safety COMMANDO equipment is not designed to satisfy any particular food safety standard therefore users should carry out their own assessment of this if relevant Where product safety is a factor only use cleaning water from a potable source Only use cleaning chemicals which are food safe and ...

Page 13: ...HUGH CRANE Cleaning Equipment Ltd COMMANDO 1000 Range BARROW UNIT J Engineering Manuals COMMANDO MANUALS UPDATE2017Manual Commando 1000Range_Update2017 13 Safety valve Bursting disc ...

Page 14: ...itres min at a positive pressure e Connect the by pass return hose to its connection point and place the end of it in a suitable receiving vessel f Connect the high pressure hose to the outlet coupling and ensure that it is fitted with a spray gun and lance before turning on the mains water and starting the machine g When the machine is to be operated on suction mode connect the inlet suction hose...

Page 15: ... start position turn the ignition key to start the unit In cold weather conditions hold the ignition key in the heater position marked for 15 to 20 seconds prior to turning to start the machine Refer to the Hatz engine instruction manual Run the engine at approximately rd of full speed up to bleed any air out of the system SUCTION HOSE RETURN HOSE 50mm MIN XSUCTION HOSE FLATTENED STRAINER XON BOTT...

Page 16: ...t filter causing water starvation at the pump iii The inlet water valve between tanks and pump not fully open iv Leaking seals or damaged valves etc 7 3 DETERGENT CHEMICAL ADDITION a The unit can be equipped for chemical addition by adding an in line chemical or foam injector b The suction pipe and filter of this injector should be inserted into the detergent drum which can be located immediately ...

Page 17: ...e unit to temperatures down to 5 C During winter months it is strongly recommended to store the unit inside whenever possible a Run unit for one minute with open ended hoses or gun open to expel all water and stop the motor b Remove bowl from inlet strainer and store safely together with its filter screen c During severe weather the unit should be stored inside if possible Where this is not possib...

Page 18: ...following Daily Weekly 250 hrs 500 hrs 1000 hrs ENGINE Oil level Air Cleaner oil bath Fan belt Oil Change Oil filter change Check adjust valve clearances Battery level Clean Air Duct Check Battery Terminals Check tightness of all screws Renew fuel filter Clean Check mountings GEARBOX Check Level Change oil PUMP Inlet filter Oil level Change oil Hose Reel security Hoses for security chafing UNLOADE...

Page 19: ...aged Hose restraints in place and in good order where required 8 2 OTHER MAINTENANCE INFORMATION ENGINE Refer to Hatz Handbook PUMP Refer to Udor Handbook GEARBOX Refer to Lancereal Handbook UNLOADER AND SAFETY VALVE No user serviceable parts Under no circumstances should any adjustments be made to the unloader or safety valve as serious personal injury or damage to engine gearbox or pump could re...

Page 20: ... 023 9 ENGINE HATZ 2G40 1 HC01400 13 PUMP UDOR GB 21 20S COMMANDO 1000 1 13 PUMP UDOR GCK 50 150S COMMANDO 1022U 1 HC52007 13 PUMP UDOR GB 30 20S COMMANDO 1030U 1 HC52002 13A PUMP MOUNTING RAILS 1 CP030613 20 FLANGE F70H 2 HC22002 20A TAPERLOCK BUSH 1610 30 GEARBOX 1 HC22003 20B TAPERLOCK BUSH 1610 30 PUMP 1 HC22003 22 GEARBOX LANCEREAL 2 5 1 1 HC06055 25 ENGINE FLYWHEEL ADAPTOR PLATE 1 HC01420 26...

Page 21: ...87A HOSE NIPPLE WITH HOSE TAIL 1 KW1600659 87B 22mm CLIP 1 HC81204 87C INLET COUPLING 1 HCQC050 87D NIPPLE HOSETAIL 1 HCQC053 90 1 NOVOLINE 4 5M 2302009 90A 1 HOSE NIPPLE WITH HOSE TAIL 1 02ST NT7360 90B 1 ST35 FOOT FILTER 1 GSST35A 90C 35mm HOSE CLIP 2 HC81207 94 LANCE DOUBLE 1 GSST54 95 SPRAY GUN Q R SWIVEL ST1500 1 GSST1500SQR 96 JET 1506 1 4MEG 1 02XX1506 MEG 103 AUDIBLE BUZZER 1 HC21738 104 H...

Page 22: ... Engineering Manuals COMMANDO MANUALS UPDATE2017Manual Commando 1000Range_Update2017 22 37 77 78 75 76 79 74 104 103 INSIDE BOX 6 9 8 7 22 25 13 13A 20 20A 20B UNDER GUARD 49 26A 26 65 55 51 44 94 74 73 87 87A 87B 90B 90 90A 90C 95 74 77 78 76 75 104 79 103 INSIDE BOX ...

Page 23: ...HUGH CRANE Cleaning Equipment Ltd COMMANDO 1000 Range BARROW UNIT J Engineering Manuals COMMANDO MANUALS UPDATE2017Manual Commando 1000Range_Update2017 23 10 MANUFACTURER S LITERATURE 10 1 UDOR PUMP ...

Page 24: ...HUGH CRANE Cleaning Equipment Ltd COMMANDO 1000 Range BARROW UNIT J Engineering Manuals COMMANDO MANUALS UPDATE2017Manual Commando 1000Range_Update2017 24 10 2 SPECK UL262 UNLOADER Data sheet ...

Page 25: ...HUGH CRANE Cleaning Equipment Ltd COMMANDO 1000 Range BARROW UNIT J Engineering Manuals COMMANDO MANUALS UPDATE2017Manual Commando 1000Range_Update2017 25 10 3 HATZ 2G40 ENGINE Operator manual ...