Hugh Crane COMMANDO 500 Operator'S Instruction Manual Download

Page: 10 / 16

HUGH CRANE (Cleaning Equipment) Ltd –

COMMANDO

500

BARROW UNIT

ManC500.doc

- 10 -

ENGINE:

Refer to Engine Manufacturer’s Handbook.

PUMP:

Refer to Pump Manufacturer’s Handbook

UNLOADER: No user serviceable parts.

Under no circumstances should any adjustments be made to

unloader as serious damage to engine, gearbox or pump could

result.

UNLOADER AND SAFETY VALVE

The unloader and safety valves have no user serviceable parts. Under no
circumstances should any adjustments be made to the unloader OR the safety
valve, as serious personal injury or damage to the pump could result.

Summary of Contents for COMMANDO 500

Page 1: ...RANE Cleaning Equipment Ltd SOUTH WALSHAM ROAD ACLE NORWICH NR13 3ES TEL 01493 750072 FAX 01493 751854 Email sales hughcrane co uk FS0962 H HU UG GH H C CR RA AN NE E Cleaning Equipment Limited FS0962 SOUTH WALSHAM ROAD ACLE NORWICH NORFOLK NR13 3ES TEL 01493 750072 FAX 01493 751854 www hughcrane co uk ...

Page 2: ...re information or technical assistance regarding the unit or any aspect of jetting or pressure cleaning do not hesitate to contact Hugh Crane Cleaning Equipment Ltd or their approved distributor GUARANTEE COMMANDO products are guaranteed for one year for parts and labour from the date of purchase guarantees are not transferable subject to good use and adherence to recommended service procedures Ma...

Page 3: ...f unit c Full description of parts required d Your contact name and telephone number e Your order number SPECIFICATION MODEL No C500 SERIAL No ENGINE Model Hatz 1B40 Power 7 kW 3200 rev min Fuel Diesel PUMP Model 5CP3120G1 Type Triplex Ceramic Plunger Pump pressure 200 bar 2940psi Pump flow 17 l min 3 75 gal min UNLOADER VALVE Type ST280 Pressure setting 200 bar 2940psi ...

Page 4: ... and steam cleaners Eye protection to BS2092 2 must be worn when this equipment is used d Repairs to this equipment must be carried out by suitably qualified personnel only No modifications or changes to the specification of this machine should be made without consultation and approval of the manufacturer e The machine is supplied with guarding in compliance with current legislation The machine sh...

Page 5: ... supply has sufficient capacity to keep the COMMANDO 500 supplied continuously with 20 litres min at a positive pressure Alternatively a suitable vessel may be used with the suction hose and strainer provided e Connect the by pass return hose to its connection point and place the end of it in a suitable receiving vessel e Connect the high pressure hose to the outlet coupling and ensure that it is ...

Page 6: ...ION HOSE RETURN HOSE 50mm MIN XSUCTION HOSE FLATTENED STRAINER XON BOTTOM TOO CLOSE RETURN HOSE X f Move the engine speed control lever to the speed position turn the ignition key to position I and the battery charge and oil pressure lights will illuminate Then turn the key further to position II to crank the engine When the engine starts release the key so that it springs back to I In cold weathe...

Page 7: ... fluctuation of pressure or any other abnormal symptoms occur during operation this should be investigated immediately Likely causes include i A lack of water entering the unit causing air to be drawn into the pump ii A blockage of the main inlet filter causing water starvation at the pump iii The inlet water valve between tanks and pump not fully open iv Leaking seals or damaged valves etc AFTER ...

Page 8: ...g load of the unit and is supplied with an initial test certificate It is the owner s responsibility to ensure that the unit is re tested as required by local regulations b Before lifting ensure that the bolts fixing the frame to the chassis are tight c A single point lift is carried out as shown below d The lifting frame is designed and tested for use with the COMMANDO 500 only and must not be us...

Page 9: ...level Air Cleaner oil bath Check air cleaner maintenance indicator Check water trap Check air intake areas Oil Change Check adjust valve clearances Check Battery Terminals Check tightness of all screws Renew fuel filter Clean oil filter GEARBOX Check oil level Change oil PUMP Clean inlet filter Check oil level Change oil Hoses for security chafing UNLOADER VALVE Check break off pressure ...

Page 10: ... serviceable parts Under no circumstances should any adjustments be made to unloader as serious damage to engine gearbox or pump could result UNLOADER AND SAFETY VALVE The unloader and safety valves have no user serviceable parts Under no circumstances should any adjustments be made to the unloader OR the safety valve as serious personal injury or damage to the pump could result ...

Page 11: ... and store safely together with its filter screen 3 During severe weather the unit should be stored inside if possible Where this is not possible a 25 anti freeze water mixture should be introduced into the pump hose and gun The antifreeze mixture can be reclaimed after use for recycling when next required 4 Before starting work again the antifreeze must be emptied out of the system by running the...

Page 12: ...8012301 33 HOSE 1 NOVOLINE 0 4 2302009 34 HOSE CLIP 1 2 HC81207 35 HOSE TAIL 90 SWEPT 1 TO 1 F 1 SW30921616 36 ADAPTOR 1 BSP TO NPT MM 1 HYAD122 1608 38 BONDED SEAL 1 HY502 39 SAFETY VALVE 1 GS53040 40 ADAPTOR 3 8 NPT TO BSP MM 1 HYAD122 0406 42 ADAPTOR 3 8 NPT TO 3 8 BSP MM 1 HYAD122 0606 43 CRIMP 90 3 8 HOSE TO 3 8 BSP F 1 SW30920606 44 CRIMP FERRULE 3 8 HOSE 2 SW2021206 45 CRIMP 3 8 HOSE TO 3 8...

Page 13: ...38H 66 HOOK BOLT 2 HCFBR08240 67 BATTERY TERMINAL 1 HCOB 065 68 BATTERY TERMINAL 1 HCOB 066 69 TERMINAL COVER 2 HCOB 072 70 BATTERY CABLE RED 0 5 HC20300 71 BATTERY CABLE BLACK 0 5 HC20301 73 HANDGRIP 2 VIP1041 11 16 15 12 26 25 39 28 27 43 42 40 44 45 16 46 66 54 53 64 67 68 69 70 71 51 42 50 ...

Page 14: ...HUGH CRANE Cleaning Equipment Ltd COMMANDO 500 BARROW UNIT ManC500 doc 14 29 30 31 32 15 17 39 73 22 21 20 35 36 33 34 24 22 12 61 60 62 ...

Page 15: ...HUGH CRANE Cleaning Equipment Ltd COMMANDO 500 BARROW UNIT ManC500 doc 15 MANUFACTURE S LITERATURE CAT 5CP3120G1 PUMP 5CP3120G1 service ...

Page 16: ...HUGH CRANE Cleaning Equipment Ltd COMMANDO 500 BARROW UNIT ManC500 doc 16 MANUFACTURE S LITERATURE HATZ 1B40 ENGINE 1B40 ...

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