Humbaur 1000 Series, Operating Instructions Manual

Page 1: ...MACHT S MÖGLICH en 1000 Series Part 2 Steely Startrailer HA Single axle flatbed trailer Operating Instructions ...

Page 2: ... information and warnings Comply with the steps for handling the trailer Non observance of any of the documentation can cause injuries to you and to other persons or can cause material damage Non observance may invalidate your guarantee entitlement Keep this operating instruction manual carefully for the entire service life of your trailer It forms part of the product and also serves as a CHECK LI...

Page 3: ... General Safety Instructions 12 6 Loading and Unloading 13 6 1 Load distribution 13 6 2 Load securing 14 6 2 1 Projecting goods 15 6 3 Load securing with extension and accessories 16 6 3 1 Motorcycle stand 17 6 3 2 Wood aluminium cover with without rail 18 6 4 Loading unloading the trailer 21 6 4 2 Front drop side foldable 25 6 4 3 Grid ramp wall 26 6 4 4 Loading ramps 28 6 4 5 Wooden ramp wall 30...

Page 4: ...513 o Type 7 HA 752513 with 500 mm drop side o Type 8 HA 752513 tilting o braked HA Type 1 HA 102111 o Type 2 HA 102111 with 500 mm drop side o Type 3 HA 102113 o Type 4 HA 102113 with 500 mm drop side o Type 5 HA 132513 o Type 6 HA 132513 with 500 mm drop side o Type 7 HA 132513 tilting o Type 8 HA 132513 with tailgate ramp ramp wall o Type 9 HA 133015 o Type 10 HA 152513 o Type 11 HA 153015 o 1 ...

Page 5: ...rame Sample illustrations Steely side front Steely side rear 2 2 Startrailer The Startrailer is equipped with anodised aluminium drop sides The rear drop side can be folded down and removed The locks are recessed in the drop sides The 12 mm floor plate is made of multiple layers of lami nated wood Standard knobs have been fitted for attaching a tarpaulin or cover net to the outside of the drop sid...

Page 6: ...e illustrations HA unbraked side front HA unbraked side rear 2 4 HA braked The HA is equipped with anodised aluminium drop sides The rear drop side can be folded down and removed The locks are recessed in the drop sides The 15 mm floor plate is made of multiple layers of lami nated wood and an anti slip coating Standard model dependent with foldable front drop side and tie down brackets The HA is ...

Page 7: ...ar 2 6 HA tilting Both the braked and unbraked versions of the tilting HA have low maintenance tilting mechanics with hydraulic shock absorbers The bridge cargo bed is double secure with two adjustable eccentric tension locks The rear drop side has a support rope in addition to the drop side hinges the braked version also has an aluminium tread plate The HA tilting unbraked with a gross weight of ...

Page 8: ...ured HA with ramp wall steel grid unlocked HA with ramp wall steel grid lowered 2 8 HA with ramp wall wood The HA 132513 with a wooden ramp wall braked version is a special model custom made for specific applications The ramp wall can be manually folded out and is secured to the lateral drop sides with rotary lever locks The gas struts support the lifting of the ramp wall and act as shock absorber...

Page 9: ... Startrailer HA Startrailer Prop stands Shock absorbers Jockey wheel Crossbar Steely Startrailer HA Steely Startrailer HA Steely Startrailer HA Startrailer HA Cover net Side wall extension H frame Rail Steely Startrailer HA Steely Startrailer HA Startrailer HA Startrailer HA Flat cover High cover frame Wood aluminium cover Cover rail lateral bracing HA HA Startrailer HA Startrailer HA Steel grid e...

Page 10: ... 01 OI Part 2 Steely HA Startrailer 2 10 Multiple variants Startrailer HA HA 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 19 1 Steely 1 2 3 3 4 5 5 6 6 4 7 8 8 9 10 10 Basic component accessories sample illustrations ...

Page 11: ...heel tyre 14 Mudguard with without mud flap 15 Tie down bracket lashing ring tie down ring 16 Rear drop side back drop side 17 Cargo bed loading bridge 18 Axle chassis brakes 19 Wheel chock 20 Tail light combined with triangular reflector indicator brake light rear fog light possibly reversing light position lamp 21 Drop side hinge 22 Number plate holder possibly with number plate light on side 23...

Page 12: ...and hit bump you Stand to one side when unlocking the ramp wall not directly behind it Unsecured tilting cargo bed In tilting trailers the cargo bed may tilt on its own while driving Before driving off check that the cargo bed is secured with the eccentric tension locks Driving with folded down unsecured drop sides side wall extensions Folded down unsecured drop sides and side wall extensions may ...

Page 13: ...rojectile The static force m is used as a point of departure for dimensioning the means of load securing As the speed increases so does the inertia centrifugal force of the load Sample calculation m 1 kg 1 daN static force v acceleration speed of mass E kin Formula E kin m v 2 2 at 0 kph 1 kg kinetic energy at 40 kph 600 kg kinetic energy at 80 kph 2 400 kg kinetic energy 100 kg 0 km h Vehicle sta...

Page 14: ...ries H frame side wall extensions Correct load distribution kg kg kg Load correctly distributed Centrally aligned balanced load Heaviest load positioned above axle Form fitted at front and rear Incorrect load distribution kg Load incorrectly distributed kg Load incorrectly distributed Eccentrically aligned one sided load Too far forward or too far back Load not form fitted Proper tie down not poss...

Page 15: ...al body ø 35 cm x 30 cm bright red Check that your load does not exceed the maximum permissible values according to Section 22 Goods of the StVO Mark any projecting goods Make use of the prescribed means for doing so Do not load the goods too far forward The required swerving range for driving around bends must remain open Restricted swerving range risk of collision Supporting the load on the fron...

Page 16: ... Optional additional tie down points 4 Tie down ring recessed in tie down groove in loading platform permissible tie down forces max 400 daN or 200 daN kg 5 Optional additional tie down points 5 Folding rings on the loading platform Tie down the load Do not exceed the maximum permissible tie down forces per tie down point Where applicable take note of the sticker providing information about the ma...

Page 17: ...stop foldable 2 Wing nut spring washer retaining screw 3 Base rail 4 Plug bolt with cotter pin 5 Loading ramp 6 Adjustment holes Position the loading ramp The loading ramp must be adjusted to the size of the motorcycle wheel After positioning the motorcycle the loading ramp should fit snugly around the wheel Pull the cotter pin out of the plug bolt Pull out the plug bolt Position the loading ramp ...

Page 18: ...ion due to lack of oxygen in loading area Avoid being in the closed trailer Do not transport any live animals Before closing the cover check that there are no persons animals in the trailer CAUTION Operating the cover You may catch your hands body in the cover or bump your head while folding the cover down Operate the cover carefully Do not allow the cover to fall shut on its own Use the handle to...

Page 19: ...ng 3 6 Cover open Take hold of the handle and lift the cover The gas strut supports the opening of the cover and holds it open in its final position Closing 9 4 Closing the cover First close the rear drop side Take hold of the handle or the pull strap first if the cover is large and pull the cover downwards Ensure that the lock is in an open position Locking Lock locked Turn the lock into a horizo...

Page 20: ... with lateral bracing 1 3 2 Wood aluminium cover with rail and lateral bracing 1 Rail 2 Lateral bracing x2 3 Bicycle stand with bracket The rail can also be retrofitted Fitting should only be carried out by a person with specialised mechanical knowledge and experience in the use of tools and their inherent risks Read and observe the assembly instructions Bicycle stand 3 2 Bicycle stand attached to...

Page 21: ... uncoupled The trailer can set in motion and hit collide with people Couple the trailer to the towing vehicle before tilting the cargo bed WARNING CAUTION Operating a tilting trailer with exten sions Persons could bump their head against the exten sions grid walls tarpaulin frame during loading unloading The view is reduced by the extensions risk of injury Take particular care when loading unloadi...

Page 22: ... the rear drop side must be secured with the support rope Open close the eccentric tension locks Opening Pull the cotter pin out of both eccentric tension locks Hold the cargo bed down with one hand to stop it from tilting upwards if necessary with the help of an assistant Fold up the handles Swivel the eyelets out of the hook Closing Place the eyelets onto the hooks Push down the handles Insert t...

Page 23: ...n locks must fit tightly Adjust them where necessary see Section Maintenance Close the rear drop side 6 4 1 2 Tilting the cargo bed down back with goods Tilting down and unloading the cargo bed alone People may fall when climbing onto the cargo bed and find themselves in the crushing areas When tilting the cargo bed the load may roll off over the open rear drop side in an uncontrolled manner It ta...

Page 24: ...unload the load vehicle Stand towards the front of the cargo bed forwards from the centre of gravity Have your assistant close the rear drop side and hook in the support rope do not lock Have your assistant unlock the cargo bed opening the eccentric tension locks Slowly drive the load vehicle off the cargo bed the cargo bed will tilt by itself as the weight shifts The cargo bed is now empty and ca...

Page 25: ...k 4 Jockey wheel locking lever WARNING Opening Unlock the front drop side locks on both sides Hold the front drop side firmly with one hand For the braked trailer turn the locking lever and the jock ey wheel crank forwards Carefully fold down the front drop side onto the drawbar Closing Fold up the front drop side Ensure that the locks are open Hold the front drop side firmly with one hand Lock th...

Page 26: ...all when unlocking it Fold the ramp wall open in a slow controlled manner It takes two people to operate the ramp wall 3 1 2 Grid ramp wall closed driving position 1 Ramp wall divided into two parts 2 Lock 3 Prop stand The trailer must be supported with prop stands and or coupled to the towing vehicle before driving over the grid ramp wall WARNING CAUTION Opening folding down 4 5 1 3 2 6 7 8 Unloc...

Page 27: ...usly push them against the rear of the trailer Keep firm hold of the ramp wall 1 2 4 3 Grid ramp wall secured with locks 1 Hook 2 Eyelet 3 Snap lock 4 Quick release lever Push the snap lock away Pull the quick release lever outwards so that the eyelet can engage with the hook Push the eyelet over the hook Push the quick release lever shut It must engage with the snap lock Close the lock on the oth...

Page 28: ... wall with a pallet loader or a mobile lifting platform their small wheels exert a high point load Risk crushing Fingers hands can be crushed when removing and positioning the loading ramps Remove and position the loading ramps carefully Hold them at the sides Use WARNING CAUTION 1 2 3 Loading ramps secured on drop sides driving position 1 Lateral bracing 2 Loading ramp 3 Lateral drop side The tra...

Page 29: ... the prop stands Remove the lateral bracing if necessary Open close the motorcycle stand if necessary Slowly and carefully drive over the loading ramp s and slowly push the vehicle to be loaded upwards in a controlled manner Ensure that the vehicle to be loaded is facing the loading ramps and the track is centred Stowing securing 1 2 3 Loading ramps secured 1 Loading ramp 2 Wing nut with 2 washers...

Page 30: ... two sections 3 Gas strut 4 Rotary lever lock The trailer must be supported with prop stands and or coupled to the towing vehicle before driving over the wooden ramp wall WARNING Opening folding down 620 00402 3 2 1 Wooden ramp wall unlock locks 1 Eyelet 2 Safety spring 3 Rotary lever Push in the safety spring Open the rotary lever The rotary lever hook is detached from the eyelet Unlock the rotar...

Page 31: ...he upper and lower section until they are vertical and simultaneously push them against the rear of the trailer the gas struts will assist you in this The ramp wall will be pushed against the limit buffers Keep firm hold of the ramp wall 1 Wooden ramp wall locks open 1 Rotary lever lock Close the rotary lever locks one by one The safety spring will engage automatically The wooden ramp wall is clos...

Page 32: ...ailers General Points Part 1 Further specific maintenance instructions may be found here 9 2 1 Tyres Wheels Check the tyre pressure on all wheels on a regular basis and before long journeys see the table Maintenance instructions in the oper ating instruction manual Car Trailers General Points Part 1 9 2 2 Gas strut Remove gas struts The gas struts are subject to high pressure Improper fitting remo...

Page 33: ...rbers visually for oil leaks If the damping effect reduces or if there are visible oil leaks replace the shock absorbers Use only genuine spare parts see designation article no on the shock absorber 9 2 4 Eccentric tension locks The eccentric tension locks must be regularly checked for a firm fit at least every 6 months or 5 000 km Have loose attachments repaired by a specialised workshop 1 2 3 3 ...

Page 34: ...ion manual Car Trailers General Points Part 1 11 1 Decommissioning the trailer Secure your trailer against unauthorised use by third parties e g using wheel clamps Park your trailer so that it cannot cause any further hazards for third parties e g by tipping over rolling away or causing a traffic obstruction 11 2 Disposal Take the individual parts or the entire trailer to a car vehicle recycling f...

Page 35: ...OI Part 2 Steely HA Startrailer Version 2019 01 35 ...

Page 36: ...y is accepted for errors or printing errors All illustrations are representative Deviations and modifications are subject to the model type Subject to technical modifications Copying prohibited Printed in Germany Version 2019 01 ...