Hunter Road Force Touch GSP9700 Series, Installation Instructions Manual

Page 1: ...peration is unacceptable If the location selected is a hard surface floor that is hollow underneath place the balancer over a supporting beam or close to a supporting wall Power Requirements The customer must furnish a 230VAC 10 15 10 amp 50 60 Hz single phase electrical supply for the balancer This machine must be connected to a 20 Amp branch circuit Please refer all power source issues to a cert...

Page 2: ...the balancer will be used 2 Remove loose components from base assembly and set aside 3 Remove exterior packaging and inspect components 4 Cut away plastic wrap and packing material Balancers with the optional wheel lift may have a bolt anchoring the balancer to the pallet located under the wheel lift mechanism 5 Remove tie strap to free hood bar 6 Remove the bolts and hold down brackets securing t...

Page 3: ...VIBRATION STRUCTURE 1 Locate the shipping bolt identified by the yellow tag on the front of the balancer REMOVE Figure 3 2 Remove and discard the shipping bolt REMOVE WEIGHT TRAY 1 Remove the two flat head socket cap screws that secure the weight anvil to the weight tray The inner Dataset arm does not need to be removed for weight tray removal Figure 4 ...

Page 4: ...out and hook it on the opposite side of the spindle face so it does not interfere with weight tray removal Figure 5 3 Lift the rear of the weight tray up slide to the right and forward off the base Set the weight tray aside Figure 6 ...

Page 5: ... monitor 1 Remove support from plastic and align on back left corner Loosely secure the display support to the base assembly with four 1 4 20 X 1 2 inch socket button head cap screws located in accessories kit Two screws fasten through the rear of the base assembly and the other two fasten through the side Figure 8 2 Incrementally tighten the four screws together to attach the display support to t...

Page 6: ...upport for the LCD by removing the six 1 4 turn fasteners Set the rear cover and attaching hardware aside Figure 9 4 Route the loose ends of the GSP interconnect and power cable down the display support and into the base of the balancer Figure 10 ...

Page 7: ...ect cable to jack J2 and the power cable to jack J7 of the 45 1379 3 board within the balancer tub Figure 11 6 Remove the four 4 screws holding the monitor stand to the monitor Retain the screws as they will be reused Figure 12 ...

Page 8: ... screw in place with the retained screws Figure 13 A magnetic tip screwdriver is recommended for this step It may be necessary to remove the adjustment knobs and flip over the mount plate to more easily secure the monitor 8 Cut the tie strap holding the air hose and LCD power cable located on the back side of the balancer The power cable in the base of the balancer has two IEC C13 female connector...

Page 9: ...le near the top of the display support If optional external speakers are being used refer to INSTALL OPTIONAL EXTERNAL SPEAKERS on page 14 for green audio jack Figure 15 10 Connect all four cables to the LCD monitor If optional external speakers are being used refer to INSTALL OPTIONAL EXTERNAL SPEAKERS on page 14 for green audio jack Figure 16 ...

Page 10: ...cable coming from the base of the balancer into the power supply in the middle of the display support Figure 17 12 Connect the USB A rectangle end from the monitor into the open USB port at the bottom of the 45 1337 1 board Figure 18 ...

Page 11: ... into the port on the bottom board Figure 19 14 Connect the green audio cable in to the green audio jack on the bottom board If optional external speakers are being used refer to INSTALL OPTIONAL EXTERNAL SPEAKERS on page 14 Figure 20 ...

Page 12: ... the DC drive motor through the back of the tub and up through opening shown below 16 Connect the yellow black cable coming from the DC drive in the balancer tub to the yellow black orange wired cable coming from the power supply Figure 21 ...

Page 13: ... with the metal of the security key 18 Verify the jump drives are installed in the proper slot locations on the motherboard Each drive has its own designator the File System Drive is represented with a red colored end the Data Drive is represented with a black tie string and the Logging Drive is represented with a white tie string If an optional printer is being installed plug the USB cable from t...

Page 14: ...roperly seated 21 If using speakers in the LCD the rear cover may be re installed INSTALL OPTIONAL EXTERNAL SPEAKERS If the speakers built into the LCD are to be used skip this step Kit 20 2728 1 USB Speaker kit without housing 1 Position the speakers in an appropriate position on or near the balancer Using the magnets in the speakers it is possible to couple them together Doing so will create a s...

Page 15: ...unting location on each speaker and the mounting point on or near the balancer Do not position the speakers where the wires will interfere with any moving part of the balancer tire and wheel assemblies or operator movement After the speakers are secure bind the cables with tie straps to prevent possible movement 5 Remove the protective film from the Velco loop and hook strips and attach to the spe...

Page 16: ... suggested speaker mounting locations Speaker design may vary Figure 27 Side of Monitor Support Figure 28 Under Monitor Support in Sound Bar Configuration Figure 29 Above Monitor Support in Sound Bar Configuration ...

Page 17: ...pport cover must be removed before performing the following operation 1 Position the speaker shelf housing on the monitor support cover Using the housing as a template mark the center holes for drilling through the monitor support cover Drill through the monitor support cover using a 9 32 drill bit or approximate equivalent at these holes Figure 31 ...

Page 18: ...t this location also 4 Route the speaker wires through the speaker shelf housing and the monitor support cover 5 Connect the green audio cable in to the green audio jack on the bottom board Figure 32 6 Position the monitor support cover with speaker shelf housing near the back of the monitor support Connect the speaker USB cable to the top USB port of the 45 1337 1 board Figure 33 7 Cut the suppli...

Page 19: ...urn the volume up to MAXIMUM Once installed speaker volume can be controlled from the balancer video player application Refer to the balancer operation manual form 6422 T for instructions 10 Place the speaker shelf housing cover on the speaker shelf housing and secure with four 8 32 x 38 socket button head cap screws 75 397 2 Figure 35 11 Install the monitor support cover making sure none of the w...

Page 20: ...r this section 1 Remove the return spring from the load roller mechanism and then push the load roller forward Figure 36 2 Remove all packaging from the safety hood shaft and remove the E clip on the end of the rod Retain the E clip as it will be used Figure 37 3 Apply a coating of silicone or Teflon grease to the safety hood shaft The safety hood shaft is the bearing surface of the safety hood as...

Page 21: ...21 4 Slide the frame of the safety hood onto the shaft Figure 38 5 The stop secured to the balancer will be within the cutout section when the frame is correctly positioned Figure 39 ...

Page 22: ...22 6 Remove any tie straps from the piston assembly on the back of the balancer Figure 40 7 Slide the cylinder rod end onto the safety hood rod and attach the retained E clip Figure 41 ...

Page 23: ...am nut then If not contacting when hood is in UP position rotate cylinder rod in CCW direction when viewing from above using flats on rod If not contacting when hood is in DOWN position rotate cylinder rod in CW direction Figure 43 Do not adjust CW more than necessary doing so will decrease the thread engagement between the rod and rod end there should be no more than 5 8 16mm exposed surface betw...

Page 24: ...cer tub Figure 44 12 Verify that the plastic bushings on each end of the safety hood shaft are flush If they are not flush a rubber mallet may be needed to adjust the bushings 13 Loosen the two 10 32 X 63 inch round head machine screws connecting the two halves of the hood tube clamp 12 157 2 Slide the hood tube clamp onto the shaft Rotate the clamp so that the screws are located on top and bottom...

Page 25: ...ty hood onto the frame and use two 2 tie straps to secure in place Secure loosely until both sections are connected Figure 46 15 Assure that the tie strap nearest the mount arm is oriented as shown to be able to rotate out of sight Figure 47 ...

Page 26: ...nded section of the safety hood to frame using five 5 tie straps 94 35 2 Figure 48 17 Secure the two halves of the hood with three 3 1 4 20 X 0 75 pan head screws 75 128 2 and three 3 nuts 76 367 2 included in accessories kit Figure 49 ...

Page 27: ... 50 19 Position the hood spring hook 216 43 2 through the eyelet of the hood spring 98 303 2 Position the hood spring hook and hood spring into the mounting holes located near the bottom of the rear of the balancer 20 With the safety hood in the raised position attach the spring to the stud on the hood assembly Figure 51 ...

Page 28: ...ssary adjustments now Refer to Hood Proximity Switch on page 42 before equipment damage possibly occurs Hood stop adjustment Install Outer Data Set Arm 1 Remove the 3 8 16 X 1 2 socket button head cap screw SBHCS 74 93 2 from the shaft portion of the outer data set arm 2 Run the single orange banded cable of the outer data set arm through the safety hood shaft Figure 53 ...

Page 29: ...rm Figure 54 4 Securely tighten the sensor wiring bracket with the 3 8 16 X 1 2 inch socket button head cap screw SBHCS that is securing the arm to the balancer Tighten or loosen the 1 4 20 X 1 socket head machine screw 75 239 2 located on the outer data set stop support assembly 11 1363 1 005 on the rear of the outer data set arm Adjust until the outer data set stop 228 64 2 firmly cradles the ho...

Page 30: ...Figure 55 Figure 56 6 Route all three sensor wires through the hole in the back of the balancers as shown Then route the wires through the same hole used for the GSP interconnect and power cable Figure 57 ...

Page 31: ...31 7 Plug the three control wires into the proper ports on the 45 1379 P3 board Figure 58 ...

Page 32: ...eaches full height can be adjusted The two air adjustment valves are located on the back of the balancer near the piston and in the tub on the left wall It will be necessary to remove the weight tray in order to access the inner air valve Setting Base Hood Speed 1 Locate the air valve connected to the AutoHood piston at the back of the balancer Verify the symbol located on the valve is pointed awa...

Page 33: ...n Back off the adjustment screw 1 2 turn This will become the base damper speed for the AutoHood Once the hood is properly adjusted the nut can then be tightened 4 Locate the inner air valve located on the tub Verify the symbol located on the valve is pointed towards the cylinder O cylinder 5 Perform steps 1 and 2 for the inner air valve This will become the base raise speed for the AutoHood Figur...

Page 34: ...ated on the control valve near the inner air valve Figure 62 If adjustments are made and no noticeable results are achieved the air valve could be mounted in the wrong direction TWO PIECE spindle installation international BALANCERS 1 Install a 3 8 16 X 2 1 2 inch or longer bolt through one of the threaded holes in the perimeter of the spindle face 2 Insert the end of the spindle shaft with fine i...

Page 35: ...connection during assembly and leave cone in place during tightening of the shaft to the spindle to ensure alignment Confirm proper alignment by sliding the cone over the shaft to spindle transition If cone catches re install the shaft To tighten the spindle shaft a 3 8 16 X 2 1 2 inch or longer bolt must be obtained The 3 8 inch diameter 16 threads per inch bolt is required to thread into the exi...

Page 36: ...ter shaft into the spindle assembly 3 8 BOLT field supply SPINDLE FACE SMALLER INNER SHAFT LARGER OUTER SHAFT Figure 64 3 Engage the threads of the larger shaft to threads within the spindle assembly and turn the shaft assembly clockwise until snug Figure 65 4 Place a collet on the shaft ...

Page 37: ...pply PRY BAR COLLET SPINDLE SHAFT 1 1 4 WRENCH Figure 66 6 Remove the 3 8 inch bolt and collet from spindle 7 Using a 1 4 inch nut driver tighten the smaller inner hex shaft until snug INNER HEX SHAFT Figure 67 Upon initial start up the spindle type in the balancer set up will need to be changed from threaded shaft default to Auto Clamp for proper operation ...

Page 38: ...ALANCER Figure 68 2 Loosely secure the balancer leg 14 1109 005 to the wheel balancer with the two 1 4 20 x 1 2 inch self tapping screws 75 317 2 ADJUSTABLE LEG 14 1109 005 Figure 69 3 Adjust the balancer leg to have 1 8 inch 3 mm clearance to floor and tighten the 1 4 inch screws Do not let leg touch the floor ...

Page 39: ...f indicator flush with scale of belt tension tool Place index finger inside rubber finger strap of belt tension tool Position the belt tension tool on horizontal section of belt between motor and spindle Push down on belt tension tool until the tool clicks Read belt tension tool where top edge of the arm crosses the scale refer to illustration Set belt tension to 90 lbs 5 lbs 40 8 kg 2 kg Check 30...

Page 40: ...OR MOUNT BOLT MOTOR MOUNT BOLT Figure 72 Position spindle drive belt cover to housing assembly and secure using four screws previously removed 4 Verify that the inner Dataset arm returns to the home position If it does not remove weight tray and correct Turn on the balancer 1 Verify that the power switch at the back of the balancer is in the off position Plug the power cord into a 230VAC 10 15 50 ...

Page 41: ...eft 2 Use the UP and DOWN arrow buttons on the monitor to locate Cinema 3 Press the 2 button 4th button from the left to set the highlight present 4 Press the 1 button 1st button from the left to exit monitor options Recommend adjusting speaker volume 1 Press and hold the DOWN arrow button 2nd button from the left 2 Use the UP and DOWN arrow buttons on the monitor to locate the Volume adjustment 3...

Page 42: ... Press MENU 6 Press RIGHT arrow until volume level is at 100 7 Press AUTO to exit volume adjustment 8 Press AUTO to exit monitor settings Check Hood Proximity Switches and Lower Laser Beam Hood Proximity Switch 1 To enter service mode first press Tools 2 Press the More button and then Enter service mode 3 Enter the standard service password when prompted and then press Enter 4 Press Tools from the...

Page 43: ...ep as the hood approaches the closed position Figure 75 8 Starting from the hood closed position the up switch should emit a short beep as the hood approaches the opened position 9 If the hood proximity switches do not operate correctly the switches may be adjusted as follows Loosen the two screws securing the proximity switch to the balancer ...

Page 44: ...and wheel light 1 Depress the foot pedal to activate the laser and wheel light If the laser or light does not project true from the balancer spindle adjust the orientation of the laser beam as follows Figure 77 Laser light Do not view directly with optical instruments Class 1M laser product Use the two screws securing the laser to the under side of the spindle to adjust the beam Slightly loosen sc...

Page 45: ...ADJUSTMENT SCREWS Figure 78 LASER LIGHT OBTAIN EVEN DISTANCE 8 INCHES 203 mm Figure 79 Enter Shop name The shop name that is shown at the top of the monitor can be entered by the service rep It can also be entered later by the customer and is covered in the operations manual form 6422 T 1 While the balancer is in service mode press Utility and then Set Up ...

Page 46: ...cedure Throughout the calibration procedures Back Up can be selected to return to the previous step Assure that all calibration procedures listed are completed including lateral force 1 To enter service mode first press Tools 2 Press the More button and then Enter service mode 3 Enter the standard service password when prompted and then press Enter 4 Select Tools from the Balance primary screen 5 ...

Page 47: ...se the installation of the upper storage pegs If optional side printer storage shelf is to be installed do not install storage pegs in the area that the shelf will occupy 1 Insert the storage peg into a cutout on the left hand side of the balancer Position the peg angled up and push the peg down into the cutout to lock it into position Figure 81 2 Repeat peg installation for remaining pegs Install...

Page 48: ...the T shaped holes in the rack with the corresponding flanges on the balancer Figure 82 2 Push the rack downward to lock in position Figure 83 3 Pull the inner Dataset arm out and hook it on the opposite side of the spindle face so it does not interfere with weight tray installation ...

Page 49: ...king the front over the inner dataset arm corner and then the back edge into place Figure 84 5 If the gap between the weight tray and BullsEye Centering System is too large or small the mounting plate can be adjusted by loosening the hex screws and then sliding the mount plate up or down Figure 85 ...

Page 50: ...the weight anvil to the weight tray Figure 87 Install Optional Wheel Lift 1 Turn OFF the balancer disconnect the electrical power cord from the AC power source and disconnect air supply hose from the shop s air supply line 2 Remove the wheel lift beam from the pallet 3 Remove the beam attaching hardware that has been shipped in place on the lift mechanism ...

Page 51: ... 4 With the beam s black and yellow caution decal on top align the plate end of the beam to the lift mechanism FRONT OF BALANCER WHEEL LIFT SHOWN ELEVATED TO EXPOSE BLOCKS AND ARMS CAUTION TAPE Figure 88 ...

Page 52: ...pply line 7 Connect the electrical power cord to the AC power source Elevating the lift mechanism in the next step is done to make installation of the carrier easier 8 Turn ON the balancer Move the lift control handle located on the front of the balancer upward to move the lift approximately halfway up in its travel 9 Remove the carrier stop hardware that has been shipped in place on the end of th...

Page 53: ...nut on the backside of the beam as shown 12 With the wheel lift in the down position roll an average size tire wheel assembly onto the carrier 13 Lift the lift control handle up to move the wheel lift into position to slide the tire wheel assembly onto the spindle Verify that the tire wheel assembly is centered vertically on the spindle SPINDLE TIRE WHEEL ASSEMBLY CENTERED VERTICALLY ON THE SPINDL...

Page 54: ... necessary to remove the tire wheel assembly from the trolley to move the beam However the mounting position of the beam must be verified with the tire wheel assembly in place 17 To verify proper operation of the wheel lift assembly remove the tire wheel assembly from the carrier raise the wheel lift and then close the hood of the balancer The wheel lift should lower automatically Install Wheel Li...

Page 55: ... slots are for shipping only and must not be used for attaching floor hold down hooks On wheel lift balancers one of the three slots is located at the right front corner partially hidden by the brake pedal 3 Using the three hold down hooks as templates mark the drill hole locations Remove the hold down hooks and set aside 4 Drill three 3 8 inch diameter holes three inches deep at the locations pre...

Page 56: ...56 6 Install three 1 2 inch X 2 3 4 inch anchor bolts into previously drilled holes and torque to 20 25 ft lbs 27 34 N m FOOT HOLD DOWN HOOK ANCHOR BOLT Figure 96 ...