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HX Pool and Spa Heater  

 

Page 5 

CORROSION PREVENTION IN HEATERS 

 

All pool and spa heaters use copper or copper nickel to make their heat exchangers as it is the 
most efficient material in transferring heat from the combustion chamber into the water.  The 
typical life expectancy of a well maintained pool/spa heater is between 8 and 15 years. 
 
Often the same heat exchanger used in residential and commercial boilers and hot water systems 
will have a life expectancy of 20 years. 
 
The addition of sanitisers (Chlorine, Bromine etc) and other water balancing and conditioning 
chemicals can increase the rate of wear and tear on the heat exchanger and associated parts in your 
heater. 
 
There are three most common reasons for heat exchanger corrosion which can be avoided with a 
little care and attention. 
 
1. 

Excessive Sanitiser.

  This means too much Chlorine or Bromine in the water.  Be careful, if 

the level of Chlorine or Bromine is excessively high your test kit (and the pool shops) may not 
read accurately or indeed may show a nil reading.  Any time a salt chlorinator is operating for 
extended periods, (when heating the swimming pool from cold), particularly if the weather is 
overcast or the pool enclosed or covered, the Chlorine level may exceed normal levels.   When 
heating a Spa Pool, turn the chlorinator down or off for the duration of the heating period. 
 
2. 

Out of balance water

.  The water balance is a combination of pH, total alkalinity, Calcium 

hardness and temperature.  These measurements must be at the correct levels to maintain balanced 
water and effective sanitation of your  pool.  Balanced water will help prevent corrosion of your 
heater.  Balanced water should be between 7.2 - 7.8 pH. 
 
3. 

The addition of acid to lower pH

.  Acid must always be added in small quantities and spread 

over the pool surface evenly, not added in to the skimmer.  Do not add a litre at a time, add a  
cupful each day to lower your pH. 
 
4. 

Never add chemicals to skimmer

 - dilute and circulate as far away as possible from skimmer.  

 
If you have a 

salt chlorinated 

INDOOR pool or COVERED pool be very careful of the level of 

Chlorine being produced.  If you use a salt chlorinated spa be very careful of the level of Chlorine 
as the Chlorinator is usually sized for the pool and therefore should be switched off when heating 
the spa.    Leaving the chlorinator on can raise the chlorine level very rapidly in a small volume of 
water. 
 
These comments are intended as a guide only and are not definitive answers or recommendations 
on pool water chemistry.  Hurlcon’s intention is to provide a little understanding of the potential 
problems of water chemistry and the dangers of corrosion to heaters (and other pool equipment 
and fittings). 
 
You should always seek the advice of your local pool shop professional and provide him with as 
much information and feedback as possible when analysing your pool and spa water and 
obviously be sure to tell him you have a heater connected to the system even though it may not be 
in constant use. 
 
YOUR WATER SHOULD BE ADJUSTED & BALANCED PRIOR TO ANY CORRODED 
PARTS BEING REPLACED. 

 

Summary of Contents for HX 120

Page 1: ...site www hurlcon com au Email service hurlcon com au Information and specifications subject to change without notice Victoria Ph 03 9765 9765 Fax 03 9764 9009 New South Wales Ph 02 9674 8544 Fax 02 96...

Page 2: ...nce Instructions 8 Energy saving Tips 8 Winter Operation 8 Installation Installation Instructions 9 Flow Rates 9 Water Connections 9 Plumbing Diagram 9 Heater Dimensions 10 Indoor Installation 10 Vent...

Page 3: ...nstructions local gas fitting regulations the AGA Installation Code AG 601 and any other relevant statutory authorities Refer to data plate for details of gas type gas consumption and burner pressure...

Page 4: ...ct pool or spa mode 7 Set thermostat to desired setting and the ON OFF switch to turn the heater ON 8 The heater will ignite in around 10 seconds 9 If the appliance will not operate follow instruction...

Page 5: ...cium hardness and temperature These measurements must be at the correct levels to maintain balanced water and effective sanitation of your pool Balanced water will help prevent corrosion of your heate...

Page 6: ...or two minutes after the set point has been reached If the time delay is activated the symbol L will be displayed This is part of normal operation The thermostat can be set to temperatures between 10...

Page 7: ...r greater than 0 C phone for at 0 C freeze conditions service F1 Thermostat reads greater Allow water to cool than 45 C turn heater off then on again F2 Mechanical Hi Limit greater Allow water to cool...

Page 8: ...8 C or lower This is accepted as a comfortable and healthy swimming temperature 3 Use an accurate thermometer 4 Set timeclock to start filtration and circulation system no earlier than daybreak The po...

Page 9: ...s are located on the right hand side of the heater Left hand connection models are available by special order The inlet and outlet are clearly marked Water connections require 40 mm PVC glue in plumbi...

Page 10: ...talling the heater indoors it is imperative that an adequate supply of fresh air is provided for combustion Failure to provide adequate ventilation voids all warranties and may be a danger to persons...

Page 11: ...l spa blowers in the same room as a gas heater This is potentially dangerous to spa users Do not store chemicals or fuel in the same room as the gas heater This may cause fire or explosion When instal...

Page 12: ...built in pressure regulator and pressure test point On starting the heater a manometer must be used and burner pressure checked against the heater data plate The gas valve regulator may need to be adj...

Page 13: ...isplay to indicate water flow 4 Set thermostat to ON and press the button repeatedly until set temperature is greater than water temperature Thermostat should now display 5 After a few seconds the bur...

Page 14: ...he nominal burner pressure listed below 7 To adjust gas valve regulator remove regulator adjustment cap and using a screwdriver turn plastic bush clockwise to increase anti clockwise to decrease burne...

Page 15: ...rner assembly and withdraw 8 Remove the four Phillips head screws securing the injector manifold to the burner tray 9 Remove burner injectors and replace with desired gas type injectors 10 Remove regu...

Page 16: ...played Refer to fault indication table HEATER SHORT CYCLING RAPID ON AND OFF OPERATION Possible cause Remedy Insufficient water flow Clean filter and pump strainer Defective wiring Repair or replace w...

Page 17: ...re Switch N O Hi Limit N C 45 Hi Limit N C 70 A N E Transformer Genus IV Thermostat Sensor 4 Pin Plug Ignitor Flame sensor Violet Brown Earth Post 6 Pin Plug Ignition Module Brown Green Yellow Orange...

Page 18: ...n and operating instructions The warranty shall not apply to any heaters or parts which have been subject to accident negligence alteration abuse or misuse Corrosion of the heat exchanger is caused by...

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