Husar Winch BST 45000 Lbs, Assembly & Operating Instructions

Page 1: ...Assembly Operating Instructions HYDRAULIC WINCHES BST H 12000 Lbs BST H 15000 Lbs BST H 18000 Lbs BST H 20000 Lbs BST HS 12000 Lbs BST HS 080 Lbs BST H 35000 Lbs BST 45000 Lbs...

Page 2: ...OUBLE SHOOTING 12 WINCH ASSEMBLY DRAWING BST 13 WINCH PARTS LIST BST 14 WINCH ASSEMBLY DRAWING BST HS12000lb 16 WINCH PARTS LIST BST HS12000lb 17 WINCH ASSEMBLY DRAWING BST HS080 lb 18 WINCH PARTS LIS...

Page 3: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Page 4: ...full face shield if you are producing metal filings or wood chips Wear a dust mask or respirator when working around metal wood and chemical dusts and mists WARNING Maintain tools with care Keep tools...

Page 5: ...ition before using winch WARNING Be certain winch is properly bolted to a structure or vehicle that can hold the winch load WARNING Do not use inappropriate attachments to extend the length of the win...

Page 6: ...winch in gear UNPACKING When unpacking check to make sure all parts is included Refer to Assembly Drawings and Parts List both with like item numbers at the end of this manual INSTALLATION 1 Your win...

Page 7: ...ounted by using the bracket and allen screws supplied Using the bracket as a guide mark the location of where the mounting holes are going to be drilled remove the plate and drill four 1 4 holes Mount...

Page 8: ...on vehicle install o ring fittings supplied to valve Torque tight Do not over tighten any fittings Install o ring fittings on Winch Motor Torque tight Connect any hose port A on motor to port A on di...

Page 9: ...7 Below is installation illustration with mounting channel 1 HWH12000 lb HWH15000 lb HWH18000 lb 2 HWHS12000 lb 3 HWHS080 lb...

Page 10: ...ck fluid level Replace lost fluid to system System will need to be purged Start engine Power winch cable in 5 feet Shut engine off Check fluid level Add fluid until full Start engine Power winch cable...

Page 11: ...econd way The winch s pressure is from the vehicle s exiting power steering pump as Installation illustration Use a suitable individual pump which has not oil valve it supply pressure for both steerin...

Page 12: ...mbly supplied by your choice To reverse directions Wait until the motor stops before reversing directions 7 When the towing is complete remove the switch assembly From the female connector of the dire...

Page 13: ...ne pull we recommend the use of the snatch block pulley block to double line the wire rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included a...

Page 14: ...wire rope with the identical replacement part recommended by the manufacturer TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION Winch does not turn Electrical connections have not connected pro...

Page 15: ...alve and motor Winch braking malfunction Winch working in wrong direction Brake slice worn or worn not Change winch working direction looking is to clockwise look at the motor end Simply readjusted th...

Page 16: ...14 WINCH ASSEMBLY DRAWING BST H OU T IN...

Page 17: ...in HWH12000 HWH15000lb HWH1800008 Used in HWH18000lb 11 HWH1200009 1 Transmission Shaft Used in HWH12000 HWN15000lb HWH1800009 Used in HWH18000lb 12 HWH1200300 1 Drum Assembly Used in HWH12000 HWN1500...

Page 18: ...000lb 32 HWH 1200002 4 Lock Washer 12 Used in HWH12000 HWH15000 HWH180000lb 33 HWH 1200022 4 Screw M12 20 Used in HWH12000 HWH15000 HWH180000lb 34 HWH 1200900 1 Roller Fairlead Used in HWH12000 HWH150...

Page 19: ...17 WINCH ASSEMBLY DRAWING BST HS 12000 4 5 6 1 7 8 9 10 9 11 12 13 14 15 18 19 21 22 23 20 24 25 26 29 30 22 23 31 34 35 36 35 37 38 39 40 41 42 43 44 31 32 32 33 49 48 47 45 46 25 2 3 17 27 28 16...

Page 20: ...sion shaft 22 HS1200021 2 Bearing bush 23 HS1200022 2 Ring Seals 24 HS1200023 8 Screw M10 x 25 25 HS1200024 16 Lock Washer 10 26 HS1200025 1 Stand bar b 27 HS1200026 1 Stand bar a 28 HS1200027 2 Screw...

Page 21: ...17 1 O ring seal 140 2 65 19 HS1000018 1 Motor bracket 20 HS1000019 2 Bearing bush 21 HS1000020 1 Coupling 22 HS1000021 1 Transmission shaft 23 HS1000022 1 Coupling 24 HS1000200 1 Drum Assembly 25 HS1...

Page 22: ...ounting bolt pattern 254mm 114 3mm Dimensions L x W x H 519mm 235mm 246mm Line speed and motor current first layer Line pull Lbs 0 3000 6000 9000 12000 Kgs 0 1361 2722 4082 5443 Line speed m min 0 7 1...

Page 23: ...nting bolt pattern 374 2mm 114 3mm Dimensions L x W x H 519mm 235mm 246mm Line speed and motor current first layer Line pull Lbs 0 4000 6000 8000 12000 Kg 0 1814 2722 3629 5443 Line speed m min 0 9 1...

Page 24: ...Mounting bolt pattern 254mm 114 3mm Dimensions L x W x H 519mm 226mm 262mm Line speed and motor current first layer Line pull Lbs 0 5000 10000 12000 15000 Kgs 0 1361 2722 4536 5443 Line speed m min 0...

Page 25: ...ng bolt pattern 254mm 114 3mm Dimensions L x W x H 541mm 390mm 320mm Line speed and motor current first layer Line pull Lbs 0 10000 12000 15000 18000 Kgs 0 4536 5443 6843 8165 Line speed m min 0 5 2 0...

Page 26: ...138 kg Mounting bolt pattern 254mm 114 3mm Dimensions L x W x H 541mm 226mm 262mm Line speed and motor current first layer Line pull Lbs 0 4409 8818 1328 17637 Kg 0 2000 4000 6000 8000 Line speed m m...

Page 27: ...Capacity 0 8 Liter Mounting Bolts 8 M20 Class 10 9 Gross Weight 320 kg Drum size Dia L 210mm 340 mm Mounting bolt pattern 522mm 180 280mm 8 22 Overall dimensions L W H 1077mm 640mm 420mm Line pull an...

Page 28: ...Capacity 0 8 Liter Mounting Bolts 8 M24 Class 10 9 Gross Weight 370 kg Drum size Dia L 210mm 340 mm Mounting bolt pattern 522mm 180 280mm 8 22 Overall dimensions L W H 1077mm 640mm 420mm Line pull and...