Husky 80-GALLON STATIONARY AIR COMPRESSOR, Use And Care Manual

Page 1: ...enhance your home Visit us online to see our full line of products available for your home improvement needs Thank you for choosing Husky USE AND CARE GUIDE 80 GALLON STATIONARY AIR COMPRESSOR Questi...

Page 2: ...ntly hazardous situation which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CA...

Page 3: ...he tank resulting in damage from rupture or explosion Always replace worn cracked or damaged tanks CAUTION See the compressor specification decal for maximum operating pressure Do not operate with pre...

Page 4: ...not recommended for use with this compressor Alterations and or modifications are a form of misuse which could result in a hazardous condition leading to possible personal injury or equipment damage...

Page 5: ...l and local electrical codes 1 Follow all local electrical and safety codes as well as in the United States the National Electrical Codes NEC and Occupational Safety and Health Act OSHA 2 Avoid body c...

Page 6: ...or expense that may result from any defect failure or malfunction of the manufacturer s product is not covered by this warranty Some states do not allow the exclusion or limitations of incidental or...

Page 7: ...ver Flat blade screwdriver Measuring tape Adjustable wrenches 2 Ratchet and 1 2 in socket Pipe wrench Hammer drill and masonry bit Voltage meter Work gloves HARDWARE INCLUDED NOTE Hardware not shown t...

Page 8: ...8 Pre Installation PACKAGE CONTENTS Part Description Quantity A Air Compressor Unit 1 B Air Filter Assembly 1 A B...

Page 9: ...uring use To avoid the risk of severe burns never touch the discharge tube D Check Valve not visible One way valve that allows air to enter the tank but prevents air in the tank from flowing back into...

Page 10: ...ank Outlet Size 3 4 NPT Number of Cylinders 2 Oil Capacity approximately 2 quarts Voltage 230 240 Volts 31 Amps Length 29 in 60 Hz 1 Phase Width 33 in Air Delivery 175 psi 22 2 SCFM Height 77 in Air D...

Page 11: ...s to the drain valve to facilitate condensate drainage IMPORTANT It is extremely important to install the compressor in a clean well ventilated area where the surrounding air temperature will not be m...

Page 12: ...asonry bit Holes drilled must be at least as deep as the concrete wedge anchors being used 3 Inserting the mounting bolts Insert the mounting bolts into the drilled holes Place a washer on each bolt T...

Page 13: ...let For units that do not have a factory installed cord install permanent wiring from the electrical source to the pressure switch with a ground conductor connected to the grounding screw on the press...

Page 14: ...cover upwards from the bottom and off the base Set the cover aside until wiring is completed Familiarize yourself with these internal components of the magnetic starter Refer to the illustration belo...

Page 15: ...he ground screw 3 Loosen the terminal screws 4 Install the strain relief 5 on the magnetic starter 2 Do not tighten the screws 6 or nut 7 of the strain relief 5 on the power cord until wiring is compl...

Page 16: ...he raised notch and tap the screwdriver with a hammer until tight Tighten the strain relief screws 2 to hold the power cord securely 5 Reinstalling the magnetic starter cover Replace the magnetic star...

Page 17: ...filter as needed This air compressor unit can be installed as part of an air distribution system Any tube pipe or hose used in an air distribution system must have a pressure rating higher than 175 p...

Page 18: ...ass on the pump to determine the oil level Add oil to the pump if the oil level is low 2 2 Starting up and breaking in the compressor WARNING Do not attach air tools to the open end of the hose until...

Page 19: ...n In normal operation the starter requires no attention If an overload occurs follow the thermal overload reset instructions in the Maintenance section of this manual MOISTURE IN COMPRESSED AIR WARNIN...

Page 20: ...the oil fill plug 3 Pour new unused oil into the pump Do not overfill Reinsert the oil fill plug 3 into position Return power to the compressor for use 2 Checking the ASME safety valve Run the air co...

Page 21: ...The belt should be slack and easily removed Replace the belt Move the motor back to the original position to create belt tension Tighten the motor bolts 6 Aligning tensioning the belt Lay a straighte...

Page 22: ...r requires no attention If an overload occurs the compressor motor will not restart even when the tank pressure drops It is important to find the cause of the overload and correct it Overloads can be...

Page 23: ...cate or perform any maintenance Operation Daily Weekly Monthly Every 3 Months Check Oil Level X Drain Tank X Check Air Filter X Check Safety Valve X Clean Unit X Check Belt Tension X Change Oil X IMPO...

Page 24: ...level and change the oil more frequently The piston pin bores are worn Remove the piston assemblies from the compressor and inspect for excess wear Replace the excessively worn piston pin or pistons a...

Page 25: ...restricted Clean or replace the air filter element The electrical connections are loose Check all the electrical connections The pressure switch shut off pressure is set too high Replace the pressure...

Page 26: ...continuously under no load for one hour Open the drain valve to prevent the air compressor unit from building pressure There is excessive oil consumption or oil in the air lines of the air compressor...

Page 27: ...______________________________ ___________________________________________________________________________________________________________ _____________________________________________________________...

Page 28: ...Service Parts Compressor MODEL TF291204 15 48 46 16 17 10 32 12 49 31 47 5 19 5 44 19 21 1 7 45 20 39 40 42 40 14 42 27 26 35 38 25 23 43 18 29 22 2 3 6 24 37 4 41 9 10 36 37 34 50 30 11 8 28 13 34 33...

Page 29: ...10300CG 1 24 Motor MC025100AV 1 25 Check valve CV003404AV 1 26 Exhaust tube XP080000AP 1 27 Compression fitting ST072024AJ 1 28 Magnetic starter bracket BG215300AV 1 29 Drain valve D 1403 1 30 Thermal...

Page 30: ...30 Service Parts Pump MODEL XP7101 1 2 3 4 5 6 8 7 9 10 11 12 13 14 16 19 15 17 6 18 19 20 21 23 22 24 25 26 41 28 27 37 38 39 40 42 43 44 45 33 32 31 30 29 34 35 36...

Page 31: ...pressure oil control ring 2 31 Low pressure compression ring 2 Service Parts Pump continued Part Description Part Number Qty 32 Low pressure piston pin 1 33 High pressure piston pin 1 34 High pressure...

Page 32: ...s problems missing parts Before returning to the store call Husky Customer Service 8 a m 6 p m EST Monday Friday 1 888 43 HUSKY HUSKYTOOLS COM Retain this manual for future use Document Number IN56490...