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SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

DANGER!

THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING 
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN 
SERIOUS INJURY OR DEATH.

GENERAL OPERATION

• 

Read, understand and follow all instructions in the 
manual and on the machine before starting.

•  Only allow responsible adults, who are familiar 

with the instructions, to operate the machine.

•  Clear the area of objects such as rocks, stones, 

toys, wire etc., which could be picked up and 
thrown by the blades.

•  Be sure the area is clear of all people and pets 

before mowing. Stop the machine if anyone enters 
the area.

•  Never carry passengers or children even with 

blades off.

•  Do not  mow in reverse unless absolutely 

necessary. Always look down and behind before 
and while backing.

•  Be aware of the mower discharge direction and 

do not direct it towards anyone. Do not operate 
the mower without either the entire grass catcher 
or the guard in place.

•  Slow down before turning.
•  Never leave the machine unattended when the 

engine is running. Always turn off the blades, set 
the parking brake, stop the engine and remove  
the key before leaving the machine.

•  Turn off blades when not mowing.
•  Stop engine before removing grass catcher or 

unclogging chute.

•  Mow only in daylight or good artificial light.
•  Do not operate the machine while under the 

influence of alcohol or drugs.

•  Watch out for traffic when operating near or 

crossing roadways.

•  Use extra care when loading and unloading the 

machine onto a trailer or truck.

•  Data indicates that operators, age 60 years and 

above, are involved in a large percentage of 
riding mower-related injuries. These operators 
should evaluate their ability to operate the riding 
mower safely enough to protect themselves and 
others from serious injury.

• 

DO NOT 

operate mower with grass catcher, 

unless the front weights are installed.

• 

Keep machine free of grass, leaves or other 
debris buildup which can touch hot exhaust/
engine parts and burn. Do not allow the mower 
deck to plow leaves or other debris which can 
cause buildup to occur. Clean any oil or fuel 
spillage before operating or storing the machine. 
Allow machine to cool before storage.

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and 
tip-over accidents, which can result in severe injury or 
death. All slopes require extra caution. If you cannot 
back up the slope or if you feel uneasy on it, do not 
mow it.

DO

•  Mow up and down slopes (10° Max.), not across.
•  Remove obstacles such as rocks, tree limbs, etc.
•  Watch for holes, ruts, or bumps. Uneven terrain 

could overturn the machine. 

Tall grass can hide 

obstacles.

•  Use slow speed. Choose a low speed so that you 

will not have to stop while on the slope.

•  Use extra care with grass catchers or other 

attachments. These can change the stability of the 
machine.

•  Keep all movement on the slopes 

slow 

and 

gradual.

 Do not make sudden changes in speed 

or direction.

•  Avoid starting or stopping on a slope. If tires 

lose traction, disengage the blades and proceed 
slowly 

straight

 down the slope.

 

WARNING!

DO NOT tow any trailers, etc. with this mower.  
They may jackknife or over turn causing 
damage to the mower and possibly serious 
injury to the operator.

Summary of Contents for 966529102

Page 1: ...Blower Kit 48 Collection System 966529102 Operator and Parts Manual ...

Page 2: ... 2009 HTC All Rights Reserved Beatrice NE Printed in U S A ...

Page 3: ...s and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others Save this manual for future reference WARNING The operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage ALWAYS wear safety glasses or eye shields before starting your mower and while mowing Standard safety glas...

Page 4: ...loading the machine onto a trailer or truck Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury DO NOT operate mower with grass catcher unless the front weights are installed Keep machine fr...

Page 5: ...ments or repairs We recommend a wide vision safety mask over spectacles or standard safety glasses Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel c...

Page 6: ...e mower in the operator s position Upper Chute Bag Dump Indicator Blower Housing Middle Chute CONTAINER CONTENTS Blower Assembly Containers Belt Seal Fastening Kit Mounting Brackets Bag of Hardware Belt Cover CAUTION BEFORE ASSEMBLING GRASS CATCHER TO MOWER Set parking brake Place motion control levers in NEUTRAL position Turn ignition key OFF and remove key Make sure the blades and all moving par...

Page 7: ... Shoulder Bolt Support Assembly Drawbar A 8063 084 Kit Shoulder Bolt Hang the support assembly over the replacement 2 bolts and align the bottom pin into the drawbar Secure the bottom pin with a hairpin 8063 083 Draw Bar B Slide the flanges of the support assembly in the 1 slots in the drawbar ASSEMBLY Hairpin Drawbar B Support Assembly Hairpin 8063 086 8063 085 Pivot the assembly backwards to ins...

Page 8: ... blower is sitting flush against the 5 outside of the deck Install the front mount bracket to the deck with the 6 pin and hairpin cotter supplied with the kit Rear Mount Bracket Contact Area 8063 072 Outer Pulley Cover Pin Hairpin Cotter 8063 073 ASSEMBLY Locate the rear adjustment nut on the discharge 1 side of the deck To assure the right tighteness mark the front side of the nut Using the mark ...

Page 9: ...uter pulley cover 2 Align the tab end of the belt cover into the slot on 3 the deck belt shield and the other end over the end of the outer pulley cover Secure with knob 4 Retainer Outer Pulley Cover Deck Belt Shield Belt Cover Tab 8063 079 Position upper chute support against bagger inlet 1 flush at outer edges See Illustration Using support as a template drill two 2 3 8 holes into bagger hood Ba...

Page 10: ...d fit the lower end over middle chute Secure middle chute to upper as in Step 1 Rotate the chute so the opening is facing 3 downwards toward the container bags Middle Chute Chute Latch 7MOUNTING COVER ASSEMBLY NOTE Assistance from another person may ease mounting the cover assembly to mower Lift and rotate cover to align the cover brackets 1 with support assembly tubes Slide the cover down over th...

Page 11: ...er f Install a new plastic lawn bag with the edges of the bag draped over upper lip of the container g Repeat for other container h Reinstall containers making sure right container overlaps left container at center supports i Close cover and secure latches over center support tubes Avoid cutting wet grass or in the morning while the dew is still heavy Grass clippings collected under these conditio...

Page 12: ... 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 29 30 62 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 14 14 38 38 35 33 26 42 49 55 49 61 51 48 39 34 45 31 28 34 ...

Page 13: ...ATCH HOOD 539 104411 28 1 KNOB w STUD 539 130341 29 1 PLATE OUTER 539 130346 30 1 KEEPER 539 130347 31 1 BELT 539 108089 32 1 WELD NUT PLATED 539 108120 33 2 NUT 20 HEX NYLOC 539 990717 34 5 NUT 5 16 18 HEX NYLOC 539 108735 35 2 NUT 20 HEX FLANGE 539 130313 36 6 NUT 5 16 18 TEE 539 130314 37 11 NUT 20 TEE 539 200282 38 3 NUT 3 8 16 HEX JAM NYLOC 539 110321 39 2 BOLT HEX 3 8 24 x 1 GR 8 539 115667 ...

Page 14: ...14 REPAIR PARTS 6 5 14 4 3 13 1 9 2 12 10 7 8 11 11 15 13 16 17 ...

Page 15: ... 4 1 SHIELD BELT 532 198128 5 1 SUPPORT TUBE ASSY 532 198364 6 1 SUPPORT TUBE ASSY 539 108085 7 2 SPACER SPLIT 539 108088 8 1 LATCH CHUTE 539 976952 9 1 SCREW 10 24 x 625 MACH 539 108081 10 1 SCREW SPEC 10 14 x 539 108083 11 2 SCREW 10 24 x 11 8 539 109552 12 2 WASHER 3 16 LOCK 539 108084 13 3 WASHER 3 16 x 539 108086 14 2 NUT ACORN 10 24 539 108089 15 1 WELD NUT PLATED 539 976989 16 1 HAIRPIN 532...

Page 16: ...16 REPAIR PARTS 1 2 4 6 7 8 9 10 11 7 5 12 15 3 16 17 17 18 14 13 15 ...

Page 17: ...192603 5 1 GASKET COVER 532 400226 6 3 CONTAINER SOFT BAG 532 192786 7 2 PIN HINGE 532 130895 8 2 HANDLE BAGGER COVER 539 110234 9 1 SUPPORT HOSE 539 112294 10 1 FLEX TRIM BLACK 539 108097 11 4 PLUG TUBING END 522 801301 12 2 PLUG SPACER 539 990188 13 4 WASHER 5 16 SAE FLAT 539 990627 14 2 HCS 5 16 18 x 1 539 976952 15 6 SCREW 10 24 x 5 8 539 108096 16 2 HAIR PIN 539 976977 17 14 NUT 10 24 CROWNLO...

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