Husqvarna K 3600 MKII Operator'S Manual Download

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English

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CONTENTS

Contents

KEY TO SYMBOLS

Key to symbols .............................................................

CONTENTS

Contents ......................................................................

WHAT IS WHAT?

What is what on the power cutter? ...............................

SAFETY INSTRUCTIONS

Steps before using a new power cutter. .......................

Personal protective equipment .....................................

Machine

′

s safety equipment ........................................

Checking, maintaining and servicing the machine

′

safety equipment ..........................................................

General safety precautions ..........................................

General working instructions .......................................

SETTINGS AND ADJUSTMENTS

Drive .............................................................................

Fitting the blade ...........................................................

Hydraulic hoses ...........................................................

Water hose ...................................................................

Water supply ................................................................

Water dosage ...............................................................

STARTING AND STOPPING

Starting and stopping ...................................................

MAINTENANCE

Maintenance ................................................................

Dismantling the complete guide roller ..........................

Assembling the complete guide roller ..........................

Drive wheel ..................................................................

Replacing the support rollers/guide rollers ..................

Reconstructing the blade .............................................

Couplings .....................................................................

Hydraulic hoses ...........................................................

Maintenance schedule .................................................

Blades conforming to EN13236 ...................................

TROUBLE SHOOTING

Mechanics ....................................................................

TECHNICAL DATA

Extending the hydraulic hoses .....................................

EC-declaration of conformity ........................................

Summary of Contents for K 3600 MKII

Page 1: ...E E E En n n ng g g gl l l li i i is s s sh h h h K 3600 MKII Operator s manual Please read the operator s manual carefully and make sure you understand the instructions before using the machine ...

Page 2: ...lways wear Approved protective helmet Approved hearing protection Protective goggles or a visor Breathing mask This product is in accordance with applicable EC directives Other symbols decals on the machine refer to special certification requirements for certain markets Always disconnect the machine from the hydraulic hoses before inspection and or maintenance of the machine Always wear approved p...

Page 3: ...tions 7 SETTINGS AND ADJUSTMENTS Drive 11 Fitting the blade 11 Hydraulic hoses 13 Water hose 13 Water supply 13 Water dosage 13 STARTING AND STOPPING Starting and stopping 14 MAINTENANCE Maintenance 15 Dismantling the complete guide roller 15 Assembling the complete guide roller 15 Drive wheel 16 Replacing the support rollers guide rollers 16 Reconstructing the blade 17 Couplings 17 Hydraulic hose...

Page 4: ...witch 10 Water connector 11 Couplings for hydraulic hoses 12 Rating plate 13 Water disc 14 Support rollers 15 Guide rollers 16 Drive wheel 17 Switch lock and ON OFF valve for the water 18 Cover screws 19 Locking nuts for the support rollers 20 Adjuster screws 21 Switch lock for the front handle 22 Tool bag 23 Bearing grease 24 Combination spanner 25 19 mm combination spanner 26 4 mm hex key 27 5 m...

Page 5: ...n describes the machine s safety equipment its purpose and how checks and maintenance should be carried out to ensure that it operates correctly See the What is what section to locate where this equipment is positioned on your machine Switch The switch is used to start and stop the machine WARNING Under no circumstances may the design of the machine be modified without the permission of the manufa...

Page 6: ...rown towards the user Checking maintaining and servicing the machine s safety equipment Checking the starting and stopping functions of the switch Start the machine release the switch and check that the machine and blade stop Checking the switch lock Check that the switch is locked when the switch lock is in its home position Press the switch lock and check that it returns to its home position whe...

Page 7: ...l working instructions Basic safety rules Look around you To ensure that people animals or other things cannot affect your control of the machine To make sure that none of the above might come into contact with the cutting equipment Do not use the machine in bad weather such as dense fog rain strong wind intense cold etc Working in bad weather is tiring and can lead to dangerous conditions e g sli...

Page 8: ...60 mm 10 inches Making a guide cut of 50 70 mm 2 3 inches first gives you better control of the machine This means the water disc can penetrate into the workpiece and help control the machine Attempting to saw the entire depth in one run takes longer Working with several runs 3 to 4 when the cut is 260 mm 10 inches in depth is much quicker WARNING The safety distance for the power cutter is 15 met...

Page 9: ...back is used to describe the sudden reaction that causes the power cutter and cutting blade to be thrown from an object when the upper quadrant of the blade known as the kickback zone touches an object General rules Never start to cut with the upper quadrant of the blade as shown in the figure also known as the kickback zone Always hold the machine in a firm grip with both hands Hold it so that th...

Page 10: ...educed cutting capacity and should be used for soft materials such as brick and asphalt Diamond blades are ideal for masonry reinforced concrete and other composite materials Diamond blades are not recommended for cutting metal Water cooling Diamond blades should be sprinkled with water while cutting to cool the blade and to bind dust that forms while cutting Sharpening diamond blades Diamond blad...

Page 11: ...e guide rollers are not too worn A New B Worn adjustment between the rollers and blade is correct The roller setting should be checked twice during the life of the diamond blade once after fitting the blade and when the blade is semi worn Fitting the blade We offers a number of blades for different materials in its range Check with your Husqvarna dealer to see which blades are best suited for your...

Page 12: ... Press in the guide roller if necessary so that it climbs into the groove on the blade Fit the support roller guard and ensure that the flanges on the guide rollers still enter the blade s grooves correctly Now tighten the three screws fully Rotate the blade and make sure that the support rollers are not clamped against the blade Adjust the adjuster screws so that the support rollers make contact ...

Page 13: ...locked position before using the machine Water hose Connect the water hose to the water supply The water flow is activated by opening the check valve Minimum water flow 4 l min Note that the machine s hose nipple is fitted with a filter Water supply When you press in the switch lock A the water valve opens The water valve remains open and the switch lock A remains pressed in as long as the switch ...

Page 14: ...e this releases the switch lock Stopping The machine is stopped by releasing the switch WARNING Note the following before starting Make sure you are standing properly and that the blade can not come into contact with anything Keep people and animals well away from the working area Check that the power source the hydraulic unit supplies the correct oil flow and oil pressure ...

Page 15: ...mbling the complete guide roller Screw the knob until it bottoms and then loosen the knob 2 turns Insert the guide roller in the chassis Now press the guide roller into the knob Lubricate the guide roller s sleeve using grease Fit the grease gun on the grease nipples A and pump in grease until clean grease emerges from the overflow hole B Fit the blade See the heading Fitting the blade Important n...

Page 16: ... Replacing the support rollers guide rollers Remove the support roller cover Check the rollers for wear Use a 19 mm spanner and 5 mm hex key to replace the rollers Lubricate using bearing grease inside the rollers before the new rollers are fitted Replace the guide rollers when half of the flange on the rollers is worn A New B Worn Replace the support rollers when the roller surface is flat or whe...

Page 17: ...structed Due to its design a ring cutter blade is exposed to other strains than a centre driven 14 inch diamond blade Firstly the drive wheel is driven on the inner diameter of the blade so that both the surfaces of the drive wheel and the blade are exposed to wear The core of the blade becomes thinner and the guide wider which prevents the blade being driven by the wheel Secondly the blade is exp...

Page 18: ...h regard to wear X Check the guide rollers with regard to wear X Lubricate the guide rollers X Hydraulic System Inspect the hydraulic hoses X Inspect and clean the water nozzle X Drive system Check the condition of the drive wheel X Water system Inspect and clean the water nozzles on the water disc X Inspect the water adjustment control X Check the filter in the water coupling X Controls Check tha...

Page 19: ...hydraulic oil flow The blade jumps out of its position Roller setting too loose Worn guide rollers The blade not fitted on guide rollers correctly Damaged blade The blade warps Rollers tensioned too much Blade overheating Segments break Bent twisted or badly maintained blade The blade cuts too slowly Wrong blade for the material in question Check that the right amount of water reaches the blade Th...

Page 20: ...ounteract power loss Technical data K3600 MKII Blade diameter mm inches 350 14 Cutting depth mm inches 260 10 Max peripheral speed m s r min 55 3000 Max motor speed r min 17000 Hydraulic motor Geared motor open centre valve Max hydraulic pressure bar psi 150 2200 Oil flow min max l min 35 42 Height mm inches 410 Length mm inches 715 Width mm inches 260 Weight excl blade kg 8 3 Weight ring blade kg...

Page 21: ...serial number complies with the requirements of the COUNCILíS DIRECTIVE of May 17 2006 relating to machinery 2006 42 EC of May 8 2000 relating to the noise emissions in the environment 2000 14 EC The following standards have been applied EN ISO 12100 2003 EN 792 7 A1 2008 EN 982 A1 2008 Göteborg December 29 2009 Henric Andersson Vice President Head of Power Cutters and Construction Equipment Husqv...

Page 22: ... z UBT 6A z UBT 6A ...

Page 23: ......

Page 24: ... z UBT 6A 2010 01 13 z UBT 6A 1153345 26 Original instructions ...

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