Husqvarna K3600 MKII, Operator'S Manual

Page 1: ...E E E En n n ng g g gl l l li i i is s s sh h h h K3600 MKII Operator s manual EPA Please read the operator s manual carefully and make sure you understand the instructions before using the machine ...

Page 2: ...ons before using the machine Always wear Approved protective helmet Approved hearing protection Protective goggles or a visor Breathing mask Other symbols decals on the machine refer to special certification requirements for certain markets Always disconnect the machine from the hydraulic hoses before inspection and or maintenance of the machine Always wear approved protective gloves Regular clean...

Page 3: ... working instructions 7 SETTINGS AND ADJUSTMENTS Drive 11 Fitting the blade 11 Hydraulic hoses 13 Water hose 13 Water supply 13 Water dosage 13 STARTING AND STOPPING Starting and stopping 14 MAINTENANCE Maintenance 15 Dismantling the complete guide roller 15 Assembling the complete guide roller 15 Drive wheel 16 Replacing the support rollers guide rollers 16 Reconstructing the blade 17 Couplings 1...

Page 4: ...itch 10 Water connector 11 Couplings for hydraulic hoses 12 Type plate 13 Water disc 14 Support rollers 15 Guide rollers 16 Drive wheel 17 Switch lock and ON OFF valve for the water 18 Cover screws 19 Locking nuts for the support rollers 20 Adjuster screws 21 Switch lock for the front handle 22 Tool bag 23 Bearing grease 24 Combination spanner 25 19 mm combination spanner 26 4 mm hex key 27 5 mm h...

Page 5: ...ies Non authorized modifications and or accessories can result in serious personal injury or the death of the operator or others WARNING Use of products which cut grind drill sand or shape material can generate dust and vapors which may contain harmful chemicals Know the nature of the material being worked on and wear appropriate dust mask or respirator protection WARNING A power cutter is a dange...

Page 6: ... the blade and is designed to prevent parts of the blade or cutting fragments from being thrown towards the user Checking maintaining and servicing the machine s safety equipment Checking the starting and stopping functions of the switch Start the machine release the switch and check that the machine and blade stop Checking the switch lock Check that the switch is locked when the switch lock is in...

Page 7: ...g instructions Basic safety rules Look around you To ensure that people animals or other things cannot affect your control of the machine To make sure that none of the above might come within reach of your saw or be injured by falling trees Do not use the machine in bad weather such as dense fog rain strong wind intense cold etc Working in bad weather is tiring and can lead to dangerous conditions...

Page 8: ...rol the machine Attempting to saw the entire depth in one run takes longer Working with several runs 3 to 4 when the cut is 260 mm 10 inches in depth is much quicker Large work Cuts exceeding 1 m secure a batten along the line to be cut The batten acts as a guide Use this guide to make a marking cut along the entire length of the cut 50 70 mm 2 3 inches in depth Remove the guides once the marking ...

Page 9: ...istance from the work piece Take care when inserting the blade in an existing cut Never cut above shoulder height Be alert to movement of the work piece or anything else that can occur which could cause the cut to close and pinch the blade Pull in Pull in occurs when the disc s lower section suddenly stops or when the cut closes To avoid see the heading Basic rules and Jamming rotation here below ...

Page 10: ... for cutting metal Water cooling Diamond blades should be sprinkled with water while cutting to cool the blade and to bind dust that forms while cutting Sharpening diamond blades Diamond blades can become dull when the wrong feeding pressure is used or when cutting certain materials such as heavily reinforced concrete Working with a blunt diamond blade causes overheating which can result in the di...

Page 11: ...e guide rollers are not too worn A New B Worn adjustment between the rollers and blade is correct The roller setting should be checked twice during the life of the diamond blade once after fitting the blade and when the blade is semi worn Fitting the blade We offers a number of blades for different materials in its range Check with your Husqvarna dealer to see which blades are best suited for your...

Page 12: ... Press in the guide roller if necessary so that it climbs into the groove on the blade Fit the support roller guard and ensure that the flanges on the guide rollers still enter the blade s grooves correctly Now tighten the three screws fully Rotate the blade and make sure that the support rollers are not clamped against the blade Adjust the adjuster screws so that the support rollers make contact ...

Page 13: ...locked position before using the machine Water hose Connect the water hose to the water supply The water flow is activated by opening the check valve Minimum water flow 4 l min Note that the machine s hose nipple is fitted with a filter Water supply When you press in the switch lock A the water valve opens The water valve remains open and the switch lock A remains pressed in as long as the switch ...

Page 14: ...e this releases the switch lock Stopping The machine is stopped by releasing the switch WARNING Note the following before starting Make sure you are standing properly and that the blade can not come into contact with anything Keep people and animals well away from the working area Check that the power source the hydraulic unit supplies the correct oil flow and oil pressure ...

Page 15: ...mbling the complete guide roller Screw the knob until it bottoms and then loosen the knob 2 turns Insert the guide roller in the chassis Now press the guide roller into the knob Lubricate the guide roller s sleeve using grease Fit the grease gun on the grease nipples A and pump in grease until clean grease emerges from the overflow hole B Fit the blade See the heading Fitting the blade Important n...

Page 16: ...Replacing the support rollers guide rollers Remove the support roller cover Check the rollers for wear Use a 19 mm spanner and 5 mm T hex key to replace the rollers Lubricate using bearing grease inside the rollers before the new rollers are fitted Replace the guide rollers when half of the flange on the rollers is worn A New B Worn Replace the support rollers when the roller surface is flat or wh...

Page 17: ...structed Due to its design a ring cutter blade is exposed to other strains than a centre driven 14 inch diamond blade Firstly the drive wheel is driven on the inner diameter of the blade so that both the surfaces of the drive wheel and the blade are exposed to wear The core of the blade becomes thinner and the guide wider which prevents the blade being driven by the wheel Secondly the blade is exp...

Page 18: ...h regard to wear X Check the guide rollers with regard to wear X Lubricate the guide rollers X Hydraulic System Inspect the hydraulic hoses X Inspect and clean the water nozzle X Drive system Check the condition of the drive wheel X Water system Inspect and clean the water nozzles on the water disc X Inspect the water adjustment control X Check the filter in the water coupling X Controls Check tha...

Page 19: ...hydraulic oil flow The blade jumps out of its position Roller setting too loose Worn guide rollers The blade not fitted on guide rollers correctly Damaged blade The blade warps Rollers tensioned too much Blade overheating Segments break Bent twisted or badly maintained blade The blade cuts too slowly Wrong blade for the material in question Check that the right amount of water reaches the blade Th...

Page 20: ...200 Oil flow min max l min 35 42 Height mm inches 410 Length mm inches 715 Width mm inches 260 Weight excl blade kg 18 3 8 3 Weight ring blade kg 0 8 Specifications hydraulic oil 150 VG 32 10W Oil temperature operational C 60 Water consumption l min 4 Hydraulic couplings 1 2 FF according to HTMA regulations thread 3 8 Noise emissions see note 1 Sound power level measured dB A 110 Sound power level...

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Page 24: ... ability to breath including chronic bronchitis silicosis and pulmonary fibrosis from exposure to silica These diseases may be fatal Skin irritation and rash Cancer according to NTP and IARC NationalToxicology Program International Agency for Resaearch on Cancer Take precautionary steps Avoid inhalation of and skin contact with dust mist and fumes Wear and ensure that all bystanders wear appropria...