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9

ASSEMBLY

NOTICE

  

The PP 418 power pack must be serviced before use.  

  In some markets the power pack will be delivered 
  fi lled with both engine oil and hydraulic oil.

Remove the power pack from its shipping material and place it 
on a level surface.

Step 1

Check the engine oil level.  If no oil is present on the dipstick 
add oil in accordance to the recommendations on page 8 or 
consult the BRIGGS & STRATTON Operator’s Manual. 

CAUTION 

Only use the lifting eyelet when lifting the power pack.

Dipstick

Oil

Fill

Full

SAE 30

Step 2

Fill the hydraulic oil tank.
Use only a high quality hydraulic oil – ISO 46.  See page 8 
for other alternatives. The total fi rst time oil amount needed is 
10 liters (2.6 gal) to fi ll the tank.  The oil should be fi lled to the 
middle of the sight glass.   

The oil level must be rechecked and refi lled after the initial test 
running has been done - see page 12.

Step 3

Hook up the hydraulic hoses to the power pack.  Connect the 
two couplers in the free end of the hose.  The hoses are now 
ready to be charged with oil from the oil tank.

NOTE: 

The hoses can be installed with either end to the power pack.  
Any set of hoses assembled with the couplers as in this 
illustration will always have full compatibility between power 
pack, hoses and tool.

P

O

W

E

P

A

C

M

A

N

I

F

O

L

D

 

Female

Male

Male

Female

Step 5

The power pack is delivered without the battery cables 
installed to the battery.  Please read; 
SERVICING THE BATTERY on page 10.  
The original equipment battery is maintenance free.  Do not 
attempt to open or remove caps or covers.  Adding or checking 
the level of electrolyte is not necessary.

WARNING

Lead-acid batteries generate explosive gases. 
Keep sparks, fl ame and smoking materials away from 
batteries.  Always wear eye protection when around 
batteries.

Step 4

Check the tire pressure.  The wheels are tubeless.  If the tire 
pressure becomes too low the wheel will defl ate completely. 
Infl ate to 2 bar (30 psi)

If the hydraulic hoses (7.5 m/25 ft) are empty they will require 
approximately 1.8 liters (2 quarts) of additional oil to be added 
to the oil tank after running the power pack for the fi rst time.  

If an additional 30 m (100 ft) of 5/8” hose set is used they will 
require approximately 12 liters (3.2 gal) to be added.  The oil 
level in the oil tank must be rechecked several times when
 fi lling a new hose set. 

Step 6

Fill the fuel tank with fresh clean gasoline.  See warnings and 
recommendations on page 8.  Add only fuel in a quantity that 
will be used within 30 days to assure fuel freshness.  If the 
power pack is stored with fuel in the tank for longer periods we 
recommend to use a commercially available “Fuel Stabilizer”.

Summary of Contents for PP 418

Page 1: ...e using the PP 418 Manuel d utilisation Veuillez lire attentivement ces instructions et assurez vous de bien les comprendre avant d utiliser la machine modèle PP 418 Manual del operador Lea cuidadosamente estas instrucciones y asegúrese de que las comprende bien antes de usar el PP 418 PP 418 ...

Page 2: ...nformation below You can also find the closest location by searching the internet at www husqvarnacp com Husqvarna Construction Products will willingly be of service and provide you with advice as well as help you to use your product both efficiently and safely Additional manuals are available at NO CHARGE and can also be obtained on the internet site Husqvarna Construction Products 17400 West 119...

Page 3: ... exposed to a noise level equal to or higher than 85 dB A Use hearing protection WARNING ASPHYXIATION HAZARD Running an engine in a con fined or badly ventilated area can result in injury or death due to asphyxiation or carbon monoxide poisoning WARNING CALIFORNIA PROP 65 Use of this product can expose you to materials known to the State of California to cause cancer and or birth defects or other ...

Page 4: ...ontrol 13 Engine maintenance 14 Hydraulic maintenance 15 Technical specifications 15 Warranty 17 Conformity certificates 18 Lifting and Loading the PP 418 The Power Pack 418 weighs approx 135kg 298lb The safest way to move the power pack from a trailer to the work area is to hoist it using the lifting eyelet Never attach a lifting device to any other part of the machine Other parts are not designe...

Page 5: ...e oil filter 14 J Ignition switch 11 K Throttle control switch 11 L Hour meter 11 M Pressure port 7 N Return port 7 O Flow selector 11 P Oil temperature and oil level gauge 9 Q Electric fuse 10 Amp R Large hydraulic filter 15 S Small hydraulic filter 15 T Automatic throttle adjustment 13 U Hydraulic oil filler cap V Hydraulic oil tank drain 15 W Engine oil drain 14 Engine model type and code Power...

Page 6: ...HYDRAULIC OIL ISO 46 Part number 542 16 90 65 Part number 541 20 76 21 Part number 541 20 76 22 Part number 501 98 70 01 Part number 510 19 10 01 Part number 510 19 09 01 Part number 510 19 09 02 Part number 510 19 08 01 Part number 510 04 40 01 ...

Page 7: ...r tools are Hydraulic Chain Saw Hydraulic Water Pump Hydraulic Breaker If you are unsure of the compatibility of any tool please consult the tool manufacturer or Husqvarna Construction Products NOTICE The direction of flow through the system is always male fitting into the female fitting This means that any extension hoses should be made up the same way If you have a male fitting in one end of a h...

Page 8: ...ent of more than 10 E10 may cause starting and or performance problems It may also damage metal rubber and plastic parts of the fuel system as well as posing a fire hazard Do not use fuel that is older than 30 days Old fuel can cause running problems as well as fuel system damage The engine will not operate on gasoline marketed as E 85 85 ethanol OIL HANDLING WARNING Used oil is a hazardous waste ...

Page 9: ...ity between power pack hoses and tool P O W E R P A C K M A N I F O L D Female Male Male Female Step 5 The power pack is delivered without the battery cables installed to the battery Please read SERVICING THE BATTERY on page 10 The original equipment battery is maintenance free Do not attempt to open or remove caps or covers Adding or checking the level of electrolyte is not necessary WARNING Lead...

Page 10: ...nal equipment is maintenance free Do not attempt to open or remove caps or covers Adding or checking the electrolyte level is not necessary Replace only with an equivalent maintenance free battery with the following specifications Case size U1 Min CCA 230 CONNECTING A BATTERY First always install the RED cable to the positive terminal on the battery Secure the cable to the terminal with the 5 16 s...

Page 11: ...e the engine speed to 3100 RPM When the tool is no longer used the engine speed will drop back to 1900 RPM after 5 seconds cont There is a slight delay for the engine to go from idle speed to full throttle operation To help prevent this inconvenience the full throttle position is maintained for 5 seconds This is particularly helpful when a tool is operated intermittently Hydraulic Breaker for exam...

Page 12: ...k the hydraulic oil tank level should be checked Stop the engine and add hydraulic oil as needed WARNING ASPHYXIATION HAZARD Running an engine in a confined or badly ventilated area can result in injury or death due to asphyxiation or carbon monoxide poisoning STARTING PROCEDURE Before starting Always set the flow controller to 0 before starting Connect the hoses to the tool and to the power pack ...

Page 13: ...the hoses and tool to be used Step 2 Turn the AUTOMATIC THROTTLE switch to the ON position Start the engine and let it idle for 1 minute The engine will now idle at 1900 RPM Step 3 Turn the FLOW SELECTOR to the proper setting for the tool Note If the oil is cold the back pressure in the system can trigger the full throttle function Step 4 Let the hydraulic oil warm up for one or two minutes It is ...

Page 14: ...t correct the problem contact an authorized BRIGGS STRATTON service dealer OIL FILTER Replace every 100 hours Change Oil Filter after every 100 hours We strongly recommend to only use the BRIGGS STRATTON original replacement parts OIL FILTER ACCESS Remove the 6 screws as indicated below This will enable full access to the engine oil filter ENGINE OIL DRAIN Replace oil every 50 hours NOTICE AIR FIL...

Page 15: ...aulic tools should not be operated with water contaminated oil If water contamination occurs you should replace the oil and filters In some cases it is feasible to remove the water contamination out of the oil The hydraulic hoses should also be emptied Procedure for removing the water 1 Install the hoses and connect the ends together 2 Start the engine and turn on the flow selector to the 40 liter...

Page 16: ...ine BRIGGS STRATTON 18hp V twin Engine oil volume 1 4 liters 1 5 quarts Gasoline tank volume 11 4 liters 3 gal Hydraulics Hydraulic system Tool Open center valve Hydraulic system Power Pack Closed loop Pump type Variable displacement piston pump Flow output 20 30 40 liters min 5 8 10 gpm Pressure relief valve setting cracking 148 bar 2150 psi Main filter large 25 micron Pump filter small 25 micron...

Page 17: ...ement included in the engine Operator s Manual Our obligation under this warranty is expressly limited to the replacement or repair at Husqvarna Construction Products or at a service facility designated by us of such part or parts if inspection shall disclose it to have been defective This warranty does not apply to defects caused by damage unreasonable use faulty repairs made by others or defects...

Page 18: ...Road Application as relating to CARB standards Under construction equipment and in particular as a Hydraulic Power Pack Power pack hydraulic with engine power less than 19KW 25hp CARB standards do not apply to this machine For more information see the website http www arb ca gov msprog offroad preempt htm ...

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Page 20: ...2008 31 510 02 98 01 Printed In U S A ...

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