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1 3

F R O N T S U S P E N S IO N

In se rt  th e  a d ju stin g  scre w  (1 9 )  in to  th e  p lu g  se a t  (4 8 );  p u sh  it  d o w n  w h ile  tu rn in g
co u n te r  clo ckw ise  u n til it  lo cks.
In se rt  th e  b a ll (1 5 )  a n d  th e  sp rin g  (1 6 )  a n d  th e n  sc re w  th e  d o w e l o n  th e  p lu g
u n til it  clicks  in  po sitio n .

R E A S S E M B L Y
N O T E
B e fo re  re a sse m b lin g  a ll co m p o n e n ts,  th e y  sh o u ld  b e  ca re fu lly  w a s h e d  a n d
d rie d  w ith  co m p re sse d  a ir.
R e q u ire d  to o ls:
-  1 2 -,  1 8 -  a n d  1 9 -m m  A lle n  w re n c h ;
-  2 1 -m m  so cke t  w re n ch ;
-  p ro p e r  to o l to  b lo ck  th e  d a m p e r  b o d y,  p a rt  n o .  R 5 0 8 1 A A ;
-  o il se a l p u sh e r,  p a rt  n o .  R 5 0 8 0 A C .
T ig h te n in g  to rq u e  fo r  re b o u n d  b u m p e r:  3 0  N m
T ig h te n in g  to rq u e  fo r  fo o t  scre w :  5 0  N m
T ig h te n in g  to rq u e  fo r  d a m p e r  ro d  p lu g :  1 0  N m
T ig h te n in g  to rq u e  fo r  p lu g  ch e ck  n u t:  3 0  N m
T ig h te n in g  to rq u e  fo r  slid e r  p lu g :  2 5  N m

1 -  D a m p in g  u n it  re a s s e m b ly
F IG .3 2
In se rt  th e  ro d  w ith  th e  p u m p in g  e le m e n t  in to  th e  d a m p e r  b o d y  (3 0 ).  F o r  a
sm o o th e r  in se rtio n ,  p re ss  th e  rin g  (3 5 )  o f  th e  p isto n  (3 6 )  w ith  yo u r  h a n d  a n d  fit
in to  th e  d a m p e r  b o d y.
P u ll o u t  th e  ro d  (3 2 )  fro m  th e  d a m p e r  b o d y  to p  (3 0 ).

F IG .  3 3
In se rt  th e  ro d  (3 2 )  a n d  th e  lo w e r  b u sh in g  (2 9 )  o f  th e  re b o u n d  b u m p e r  fro m  th e
ke ye d  sid e  a n d  p u sh  it  d o w n  b e yo n d  th e  ro d  g ro o v e .  F it  th e  sto p  rin g  (2 7 )  in to
th e  ro d  g ro o ve  (3 2 ).

F IG .  3 4
P o sitio n  th e  lo w e r  b u sh in g  (2 9 )  so  th a t  it  re sts  a g a in st  th e  sto p  rin g  (2 7 )  a n d
th e n  fit  th e  flo a tin g  b u sh in g  (2 8 )  in to  th e  ro d  fro m  th e  sid e  w ith  o il h o le s.  In se rt
th e  u p p e r  b u sh in g  (2 6 )  a n d  scre w  it  w ith  th e  lo w e r  o n e .
K e e p  th e  u p p e r  b u sh in g  w ith  th e  1 8 -m m  w re n ch  a n d  tig h te n  th e  lo w e r  b u sh in g
a t  th e  in d ica te d  to rq u e .

F IG .  3 5
In se rt  th e  sp rin g  g u id e  (2 4 )  in to  th e  ro d  (3 2 )  fro m  th e  sid e  w ith  sm a lle r  d ia m e te r.
IM P O R T A N T :  if  th e  sp rin g  g u id e  is  im p ro p e rly  fitte d ,  th e  fo rk  e n d  o f  stro ke
d u rin g  co m p re ssio n  w ill b e  d e fe ctive .  T ig h te n  th e  c h e ck  n u t  (2 3 )  o n  th e  d a m p e r
ro d  b y  h a n d .

2 -  F o o t  va lve  a n d  d a m p in g  u n it  re a s s e m b ly  F IG .3 6
L u b rica te  th e  O R s  (4 4 )  o n  th e  p isto n  (4 5 )  a n d  th e  fo o t  scre w  (4 7 ).
P u sh  th e  d a m p e r  u n it  (p re vio u sly  re a sse m b le d )  u n til it  re sts  a g a in st  th e
sta n ch io n  tu b e  a n d  in se rt  th e  fo o t  va lve  (4 1 )  b y  h a n d .  In se rt  th e  to o l w ith  p a rt
n o .  R 5 0 8 1 A A  in to  th e  ro d  to  ke e p  th e  d a m p e r  b o d y  (3 0 ),  th e n  tig h te n  th e  fo o t
scre w  (4 7 )  a s  in d ica te d .

3 -  S lid e r  a n d  s ta n c h io n  re a s s e m b ly
T o  a sse m b ly  th e  se a l u n it  o n  th e  slid e r  a n d  th e  slid e r  o n  th e  sta n ch io n  fo llo w
th e  in stru ctio n s  o f  p a ra g ra p h  3 -O il se a l ch a n g e ,  ch a p te r  M A IN T E N A N C E

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