3
T R O U B L E S H O O T IN G
T ro u b le
C a u s e
R e m e d y
E n g in e c u ts o u t e a s ily
1 . S p a rk p lu g d irty
C le a n
2 . E le ctro n ic co n tro l u n it fa u lty
R e p la ce
3 . C a rb u re to r je ts b lo cke d
C le a n
4 . Id lin g lo w
A d ju st
E n g in e n o is y
P is to n n o is e
1 . E xce ssive p lay b e tw e e n c ylin d e r lin e r a n d p isto n
R e p la ce
2 . P isto n rin g s o r p isto n rin g s se a ts w o rn
R e p la ce
3 . E xce ssive ca rb o n la ye rs in sid e th e co m b u stio n ch a m -
b e r o r o n th e p isto n to p
C le a n
4 . W o rn ro cke r a rm
R e p la ce
5 . E xce ssive va lve p la y
A d ju st
6 . V a lve sp rin g s w e a k o r se ize d
R e p la ce
7 . C a m ch a in w o rn
R e p la ce
C ra n k s h a ft n o is e
1 . M a in b e a rin g s w o rn
R e p la ce
2 . H ig h ra d ia l a n d a xia l p la y a t co n -ro d b ig e n d
R e p la ce
3 . C ra n ksh a ft g e a r d a m a g e d
R e p la ce
4 . C ra n ksh a ft n u t lo o se
T ig h te n
C lu tc h n o is e
1 . D iscs w o rn
R e p la ce
2 . E xce ssive fre e p la y b e tw e e n clu tch d ru m a n d d rivin g
d iscs
R e p la ce
G e a rb o x n o is e
1 . G e a rs w o rn
R e p la ce
2 . G e a r sp lin e s w o rn
R e p la ce
R e a r tra n s m is s io n c h a in n o is e
1 . C h a in stre tch e d o r b a d ly a d ju ste d
R e p la ce o r a d ju s t
2 . E n g in e sp ro cke t a n d re a r w h e e l sp ro cke t w o rn
R e p la ce
C lu tc h s lip
1 . In su fficie n t clutch a d ju ste r fre e p la y
A d ju st
2 . C lu tch sp rin g s w e a k
R e p la ce
3 . C lu tch d iscs w o rn
R e p la ce
Summary of Contents for SM 610 2006
Page 1: ...1 W orkshop Manual SM 610 TE 610 2006 Part N 8000 A4640 04 2005 ...
Page 4: ...4 W here not otherwise specified data and instructions refer to all m odels SM 610 TE 610 ...
Page 6: ...6 ...
Page 7: ...1 GENERAL Section ...
Page 15: ...1 Section MAINTENANCE ...
Page 19: ...1 TROUBLESHOOTING Section ...
Page 25: ...1 SETTINGS AND ADJUSTMENTS Section ...
Page 41: ...1 GENERAL OPERATIONS Section ...
Page 53: ...1 ENGINE DISASSEMBLY Section ...
Page 74: ...22 ...
Page 75: ...1 ENGINE OVERHAULING Section ...
Page 100: ...26 ...
Page 101: ...1 ENGINE REASSEMBLY Section ...
Page 106: ...6 ENGINE REASSEMBLY ...
Page 110: ...10 ENGINE REASSEMBLY A 28m m 1 1 in M AIN SHAFT B 25m m 0 98 in AUXILIARY SHAFT ...
Page 129: ...1 FRONT SUSPENSION Section ...
Page 144: ...16 ...
Page 145: ...1 REAR SUSPENSION Section ...
Page 153: ...9 REAR SUSPENSION ...
Page 158: ...14 REAR SUSPENSION L 234 5 237 5 m m 9 23 9 35 in ...
Page 163: ...1 BRAKES Section ...
Page 172: ...10 ...
Page 173: ...1 ELECTRIC SYSTEM Section ...
Page 176: ...4 ELECTRIC SYSTEM ...
Page 179: ...7 ELECTRIC SYSTEM ...
Page 202: ...30 ELECTRIC SYSTEM TE SM L H COM M UTATOR ...
Page 205: ...1 ENGINE COOLING SYSTEM Section ...
Page 208: ...4 ...
Page 209: ...1 LUBRICATION CIRCUIT Section ...
Page 211: ...1 SPECIFIC TOOLS Section ...
Page 219: ...1 FRAME AND W HEELS Section ...