6
T R O U B L E S H O O T IN G
T ro u b le
C a u s e
R e m e d y
P o o r (fro n t a n d re a r) b ra k in g
1 . A ir in th e b ra k e s yste m
B le e d
2 . In su fficie n t flu id in re se rvo ir
T o p u p
3 . P a d s a n d /o r d isc w o rn
R e p la ce
4 . D isc d a m a g e d
R e p la ce
5 . B ra ke le ve r- p e d a l in co rre ctly a d ju ste d
A d ju st
6 . W a te r in sid e th e b ra kin g s yste m
R e p la ce th e flu id
E L E C T R O N IC S
S p a rk p lu g b e c o m e s d irty to o
fre q u e n tly
1 . M ixtu re to o rich
A d ju st ca rb u re to r
2 . A ir filte r d irty
C le a n
3 . P isto n rin g s w o rn
R e p la ce
4 . P isto n o r c ylin d e r w o rn
R e p la ce
S p a rk p lu g o ve rh e a ts
1 . M ixtu re to o le a n
A d ju st ca rb u re to r
2 . S p a rk p lu g g a p to o sm a ll
A d ju st
3 . T o o h ig h h e a t ra tin g
R e p la ce th e sp a rk p lu g
G e n e ra to r c h a rg in g to o lo w o r
n o t a t a ll
1 . W ire s to vo lta g e re g u la to r co n n e cte d in co rre ctly o r sh o rt
circu itin g
C o n n e ct co rre ctly o r re p la ce
2 . F a u lty vo lta g e re g u la to r
R e p la ce
3 . G e n e ra to r co il fa u lty
R e p la ce
G e n e ra to r c h a rg in g to o h ig h
1 . V o lta g e re g u la to r fa u lty
R e p la ce
T h e b a tte ry is d is c h a rg e d fa s t
1 . B a tte ry te rm in a ls d irty
C le a n
S ta rt m o to r w o n 't s ta rt o r s lip s
1 . B a tte ry fla t
R e ch a rg e
2 . C o n tro l b u tto n o n rig h t h a n d s w itch u n it fa u lty
R e p la ce
3 . S ta rte r re la y fa u lty
R e p la ce
4 . S ta rte r m o to r fa u lty
R e p a ir o r re p la ce
5 . S ta rte r g e a rs w o rn
R e p la ce
6 . F re e w h e e l ro lle rs w o rn o r d a m a g e d
R e p la ce fre e w h e e l
Summary of Contents for SM 610 2006
Page 1: ...1 W orkshop Manual SM 610 TE 610 2006 Part N 8000 A4640 04 2005 ...
Page 4: ...4 W here not otherwise specified data and instructions refer to all m odels SM 610 TE 610 ...
Page 6: ...6 ...
Page 7: ...1 GENERAL Section ...
Page 15: ...1 Section MAINTENANCE ...
Page 19: ...1 TROUBLESHOOTING Section ...
Page 25: ...1 SETTINGS AND ADJUSTMENTS Section ...
Page 41: ...1 GENERAL OPERATIONS Section ...
Page 53: ...1 ENGINE DISASSEMBLY Section ...
Page 74: ...22 ...
Page 75: ...1 ENGINE OVERHAULING Section ...
Page 100: ...26 ...
Page 101: ...1 ENGINE REASSEMBLY Section ...
Page 106: ...6 ENGINE REASSEMBLY ...
Page 110: ...10 ENGINE REASSEMBLY A 28m m 1 1 in M AIN SHAFT B 25m m 0 98 in AUXILIARY SHAFT ...
Page 129: ...1 FRONT SUSPENSION Section ...
Page 144: ...16 ...
Page 145: ...1 REAR SUSPENSION Section ...
Page 153: ...9 REAR SUSPENSION ...
Page 158: ...14 REAR SUSPENSION L 234 5 237 5 m m 9 23 9 35 in ...
Page 163: ...1 BRAKES Section ...
Page 172: ...10 ...
Page 173: ...1 ELECTRIC SYSTEM Section ...
Page 176: ...4 ELECTRIC SYSTEM ...
Page 179: ...7 ELECTRIC SYSTEM ...
Page 202: ...30 ELECTRIC SYSTEM TE SM L H COM M UTATOR ...
Page 205: ...1 ENGINE COOLING SYSTEM Section ...
Page 208: ...4 ...
Page 209: ...1 LUBRICATION CIRCUIT Section ...
Page 211: ...1 SPECIFIC TOOLS Section ...
Page 219: ...1 FRAME AND W HEELS Section ...