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English – 3
Workshop Manual
TF544
Contents
1 Introduction and safety regulations ����������������������������4
1.1 General ..........................................................................................4
1.2 Revisions ........................................................................................4
1.3 Target group ...................................................................................4
1.4 Safety instructions ..........................................................................4
1.4.1 General safety instructions ...................................................4
1.4.2 Special safety instructions ....................................................4
2 Delivery and service ������������������������������������������������������5
2.1 Service schedule ............................................................................5
2.2 Service instructions ........................................................................6
2.2.1 To do a check of the bolts and nuts ......................................6
2.2.2 To do a check of the air filter oil level
....................................7
2.2.3 To do a check for oil leaks ....................................................8
2.2.4 To do a check of the gearbox oil ...........................................8
2.2.5 To do a fuel check .................................................................9
2.2.6 Engine oil ..............................................................................9
2.2.7 To do a check of the engine oil .............................................9
2.2.8 To change the engine oil .....................................................10
2.2.9 To clean/Inspect the engine oil filter
....................................11
2.2.10 To change the gearbox oil .................................................11
2.3 Machine adjustment .....................................................................12
2.3.1 To adjust the clutch cable ...................................................12
2.3.2 To adjust the throttle control and cable/stop function ..........12
2.3.3 To adjust the reverse handle ...............................................13
2.4 Blade assembly ............................................................................14
2.4.1 To identify the blades ..........................................................14
2.4.2 To assemble the main blades .............................................14
2.4.3 To assemble the sub-blades ...............................................15
2.4.4 To attach the main blades to the sub-blades ......................16
2.4.5 To attach the blades to the machine ...................................16
3 Appendices and schedules ����������������������������������������17
3.1 Troubleshooting schedule ............................................................17
3.2 Troubleshooting instructions ........................................................18
3.2.1 To do a check of the fuel level ............................................18
3.2.2 To do a check of the throttle control ....................................18
3.2.3 To do a check of the fuel filter
.............................................18
3.2.4 To do a check of the fuel system ........................................18
3.2.5 To do a check of the fuel injector ........................................19
3.2.6 To do a check of the valve clearance ..................................19
3.2.7 To adjust the valve clearance .............................................20
3.2.8 To do a check of and clean the carbon dust .......................20
3.2.9 To do a check of the piston ring, piston and cylinder ..........21
3.2.10 To do a check of the cylinder head and valve ...................21
3.2.11 To adjust the fuel injection advance angle ........................22
3.2.12 To troubleshoot the clutch control .....................................23
3.2.13 To do a check of the clutch control cables ........................23
3.2.14 To troubleshoot the stop function ......................................24
3.2.15 To troubleshoot the reverse gear ......................................24
3.2.16 To troubleshoot abnormal noise ........................................24
3.2.17 To troubleshoot abnormal exhaust color ...........................25
3.2.18 To store the machine for a longer period ..........................25
4 Technical specification
�����������������������������������������������26
Summary of Contents for TF 544
Page 1: ...Workshop manual English TF544 ...
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