background image

IGIP-DBP, DBRP 01, 03-0508

6

Plumbing

Waste Outlet and P-TRAP

The waste outlet is located off the center of the case on 

one side allowing drip piping to be run lengthwise under 

the fixture.

A 1-1/” P-TRAP and threaded adapter are supplied with 

each fixture. The P-TRAP must be installed to prevent air 

leakage and insect entrance into the fixture.

NOTE:   PvC-DWv solvent cement is recommended. Follow the 

manufacturer’s instructions.

Access Panels

All electrical and drain access panels are clearly labeled on 

the deck of the produce stand. The access for condensing 

units (in the self contained units) is located on the side of 

the stand, at the end. Ends of stand are fitted for removal, 

if condensing unit has to be taken out.

Installing Condensate Drain

Poorly  or  improperly  installed  condensate  drains  can 

seriously interfere with the operation of this refrigerator, and 

result in costly maintenance and product losses. Please 

follow the recommendations listed below when installing 

condensate drains to insure a proper installation:

1.   Never use pipe for condensate drains smaller 

than the nominal diameter of the pipe or P-TRAP 

supplied with the case.

.   When connecting condensate drains, the P-TRAP 

must be used as part of the condensate drain 

to prevent air leakage or insect entrance. Store 

plumbing system floor drains should be at least 14” 

off the center of the case to allow use of the P-TRAP 

pipe section. Never use two water seals in series in 

any one line. Double P-TRAPS in series will cause a 

lock and prevent draining.

3.   Always provide as much down hill slope (“fall”) as 

possible; 1/8” per foot is the preferred minimum. 

PVC pipe, when used, must be supported to 

maintain the 1/8” pitch and to prevent warping.

4.   Avoid long runs of condensate drains. Long runs 

make it impossible to provide the “fall” necessary for 

good drainage.

5.   Provide a suitable air break between the flood rim of 

the floor drain and outlet of condensate drain. 1” is 

ideal.

6.   Prevent condensate drains from freezing:

a. Do not install condensate drains in contact with 

non-insulated suction lines. Suction lines should 

be insulated with a non absorbent insulation 

material such as Armstrong’s Armaflex.

b. Where condensate drains are located in dead 

air spaces (between refrigerators or between a 

refrigerator and a wall), provide means to prevent 

freezing. The water seal should be insulated to 

prevent condensation.

Hose Reel

If an optional hose reel is ordered, it will be installed at the 

factory. The water supply valve is located next to the access 

panel. Connect the water supply to the valve.

Spray Hose

If an optional quick-disconnect spray hose is ordered, a 

pressure regulating valve should be installed. If the water 

pressure exceeds 45 PSI, the valve should be set for 30 

to 35 PSI outlet pressure.

Refrigeration

Refrigerant Type

The  standard  refrigerant  will  be  R-  unless  otherwise 

specified on the customer order. Check the serial plate on 

the case for information.

Piping

The  refrigerant  line  outlets  are  located  under  the  case. 

Locate first the electrical box, the outlets are then on the 

same side of the case but at the opposite end. Insulate 

suction lines to prevent condensation drippage.

Access Panels

All electrical and drain access panels are clearly labeled on 

the deck of the produce stand. The access for condensing 

units (in the self contained units) is located on the side of 

the stand, at the end. Ends of stand are fitted for removal, 

if condensing unit has to be taken out.

Refrigeration Lines

Liquid 

Suction

3/8” O.D.

5/8” O.D. 

NOTE:   The standard coil is piped at 

5

/

8

” (suction); however, 

the store tie-in may vary depending on the number of 

coils and the draw the case has. Depending on the case 

setup, the connecting point in the store may be 

5

/

8

”, 

7

/

8

”, 

or 1

1

/

8

”. Refer to the particular case you are hooking up.

Refrigerant  lines  should  be  sized  as  shown  on  the 

refrigeration legend furnished by the store.
Install 

P-TRAPS

 (oil traps) at the base of all suction line 

vertical risers.

Pressure drop

 can rob the system of capacity. To keep the 

pressure drop to a minimum, keep refrigerant line run as 

short as possible, using the minimum number of elbows. 

Where elbows are required, use long radius elbows only.

Control Settings

See  DBP,  DBRP  01,  03  technical  data  sheet  for  the 

appropriate settings for your merchandiser. Maintain these 

parameters to achieve near constant product temperatures. 

Product  temperature  should  be  measured  first  thing  in 

the  morning,  after  having  been  refrigerated  overnight. 

For  all  multiplexing,  defrost  should  be  time  terminated. 

Loadmaster valves are not recommended. Defrost times 

should be as directed in the DBP, DBRP 01, 03 technical 

data sheet. The number of defrosts per day should never 

change. The duration of the defrost cycle may be adjusted 

to meet conditions present at your location.

Summary of Contents for DBP-03

Page 1: ...DBP DBRP 01 03 ISLAND PRODUCE p n IGIP DBP DBRP 01 03 0508 INSTALLATION OPERATION GUIDE CHINO DBP DBRP 01 03 ISLAND PRODUCE Rev 0508 Installation Operation Manual...

Page 2: ...s Information on DBP DBRP 01 03 Island Produce Cases Shipping Damage All equipment should be thoroughly examined for shipping damage before and during unloading This equipment has been carefully inspe...

Page 3: ...ain Ref 6 24 16 26 1 8 DBRP 03 Shown with Optional Ref High Center Divider and Refrigerated Lighted Shelves Scale 3 8 30 Optional Ref High Center Divider and Ref Lighted Shelves Optional Base Display...

Page 4: ...ty are maintained at or below 75 F and 55 relative humidity DO NOT allow air conditioning electric fans ovens open doors or windows etc to create air currents around the merchandiser as this will impa...

Page 5: ...and outside rear mullion on both cases to be joined 5 Apply liberal bead of case joint sealant butyl to dotted area shown in figure first case Apply heavy amount to cover entire shaded area DO NOT US...

Page 6: ...means to prevent freezing The water seal should be insulated to prevent condensation Hose Reel If an optional hose reel is ordered it will be installed at the factory The water supply valve is locate...

Page 7: ...rator outlet 2 From a refrigerant pressure temperature chart determine the saturation temperature at the observed suction pressure 3 Measure the temperature of the suction gas at the thermostatic remo...

Page 8: ...in and around the case area free of foreign gasses and fumes or food will rapidly deteriorate 3 Maintain the display merchandisers temperature controls as outlined in the refrigerator section of this...

Page 9: ...orescent Lamps Fluorescent lamps are furnished with a shatterproof protective coating The same type of lamp with protective coating must be used if replaced This lamp has been treated to resist breaka...

Page 10: ...that no outside doors or windows are open allowing moisture to enter store FOR PROMPT SERVICE When contacting the factory be sure to have the Case Model and Serial Number handy This information is on...

Page 11: ...01 CASES W0500000 CROWN CASE WIRING DIAGRAM 115 VAC 50 60 Hz L1 N BUNDLE COLOR BLACK WHITE T STAT SUCTION SOLENOID VALVE FIXTURE LITHONIA SM132 125 02 1072 FIXTURE LITHONIA SM125 125 02 1073 SWITCH T...

Page 12: ...00001 2 POINT CASE WIRING DIAGRAM 115 VAC 50 60 Hz L1 N BUNDLE COLOR BLACK WHITE T STAT SUCTION SOLENOID VALVE FIXTURE LITHONIA SM132 125 02 1072 FIXTURE LITHONIA SM125 125 02 1073 SWITCH TOGGLE 125 0...

Page 13: ...OINT CASE WIRING DIAGRAM 115 VAC 50 60 Hz L1 N BUNDLE COLOR BLACK WHITE T STAT SUCTION SOLENOID VALVE FIXTURE LITHONIA SM132 125 02 1072 FIXTURE LITHONIA SM125 125 02 1073 SWITCH TOGGLE 125 01 0329 BU...

Page 14: ...SES W0500003 8 CASE WIRING DIAGRAM 115 VAC 50 60 Hz L1 N BUNDLE COLOR BLACK WHITE T STAT SUCTION SOLENOID VALVE FIXTURE LITHONIA SM132 125 02 1072 FIXTURE LITHONIA SM125 125 02 1073 SWITCH TOGGLE 125...

Page 15: ...004 10 CASE WIRING DIAGRAM 115 VAC 50 60 Hz L1 N BUNDLE COLOR BLACK WHITE T STAT SUCTION SOLENOID VALVE FIXTURE LITHONIA SM132 125 02 1072 FIXTURE LITHONIA SM125 125 02 1073 SWITCH TOGGLE 125 01 0329...

Page 16: ...S W0500005 12 CASE WIRING DIAGRAM 115 VAC 50 60 Hz L1 N BUNDLE COLOR BLACK WHITE T STAT SUCTION SOLENOID VALVE FIXTURE LITHONIA SM132 125 02 1072 FIXTURE LITHONIA SM125 125 02 1073 SWITCH TOGGLE 125 0...

Page 17: ...6 14 CASE WIRING DIAGRAM 115 VAC 50 60 Hz L1 N BUNDLE COLOR BLACK WHITE T STAT SUCTION SOLENOID VALVE FIXTURE LITHONIA SM132 125 02 1072 FIXTURE LITHONIA SM125 125 02 1073 SWITCH TOGGLE 125 01 0329 BU...

Page 18: ...07 9 OCTAGON CASE WIRING DIAGRAM 115 VAC 50 60 Hz L1 N BUNDLE COLOR BLACK WHITE T STAT SUCTION SOLENOID VALVE FIXTURE LITHONIA SM132 125 02 1072 FIXTURE LITHONIA SM125 125 02 1073 SWITCH TOGGLE 125 01...

Page 19: ...SSMANN CORPORATION 13770 RAMONA AVENUE CHINO CA 91710 909 590 4910 LIC 644406 1 2 3 1 1 04 08 05 T WIRESCHEMATICS NEW WIRING DBRP 03 8 W0500008 DBRP 03 8 COIL PGS 2 3 6 115V 1 PHASE 50 60HZ 1 34 AMP 2...

Page 20: ...N CORPORATION 13770 RAMONA AVENUE CHINO CA 91710 909 590 4910 LIC 644406 1 2 3 1 1 04 08 05 T WIRESCHEMATICS NEW WIRING DBRP 03 32 W0500020 DBRP 03 32 COIL PGS 2 3 6 115V 1 PHASE 50 60HZ 1 34 AMP 225...

Page 21: ...HRH 561536 COIL PGS 2 3 6 115V 1 PHASE 50 60HZ 1 34 AMP 225 02 0040 M M TERMINAL BLOCK 125 01 0295 L1 L2 L3 N G DEFROST TIMER PARAGON 8045 20 208 V 60 Hz 125 01 0715 M YELLOW C 2 1 3 R S POWER 208 230...

Page 22: ...HRH COIL PGS 2 3 6 115V 1 PHASE 50 60HZ 1 34 AMP 225 02 0040 M M TERMINAL BLOCK 125 01 0295 L1 L2 L3 N G DEFROST TIMER PARAGON 8045 20 208 V 60 Hz 125 01 0715 M YELLOW C 2 1 3 R S POWER 208 230 VAC 6...

Page 23: ...6B GE FAN 9W 4 125 01 0615A 60A CONDENSING UNIT COPELAND FJAM A150 CFV 020 225 03 7510 RLA 10 9A MCC 15 7A LRA 56 A M C R CONDENSING UNIT SAFETY SWITCH FLOAT SWITCH FISHER EVAPOWAY DM20WW 3D 2000W 240...

Page 24: ...installer should perform a complete start up evaluation prior to the loading of food into the refrigerator which includes such items as a Initial temperature performance Coils should be properly fed...

Page 25: ...product 2 Is the product loaded beyond the Safe Load Line markers 3 Are the return air ducts blocked 4 Are the entering air ducts blocked 5 Is a dumped display causing turbulent air flow and mixing wi...

Page 26: ...temperature recovery Food store refrigerators are not food chillers nor can they reclaim quality lost through previous mishandling d Care must be taken when cross merchandising products to ensure that...

Page 27: ...___________________________ _______________ ___________________________________________________________________________________________________ _______________ ________________________________________...

Reviews: