Hussmann ESBD, Installation And Operation Manual

Page 1: ...essen and Seafood Merchandisers Includes Wedge Installation NSF Certified Installation Operation Manual Shipped With Case Data Sheets P N 0453549 Impact Elite Series October 2005 I IM M P PO OR RT TA AN NT T Keep in store for future reference ...

Page 2: ... Installing Lower Front Panels 3 2 Installing Bottom Rear Panel 3 3 START UP OPERATION Start Up 4 1 Stocking 4 1 Load Limits 4 1 Load Limit Profiles 4 2 MAINTENANCE Care and Cleaning 5 1 Anti Reflective Glass 5 1 Interior Cleaning Steps 5 2 Removable Parts 5 3 Fan Plenum 5 4 Drip Tray 5 5 Sanitize 5 6 SERVICE Replacing Fan Motors and Blades 6 1 Removing Polycarbonate Rail Lamp Cover 6 2 Electrical...

Page 3: ...lectric fans open doors or windows etc to create air currents around the merchandisers Product should always be maintained at proper temperature This means that from the time the product is received through storage preparation and display the temperature of the product must be controlled to maximize the life of the product INSTALLATION The top cylinders which allow the raising and lowering of this...

Page 4: ...ANT Be careful not to damage the factory installed end while moving the case Make sure that tools are positioned past the end and beneath the merchandiser s support bar SHIPPING BRACES Move the fixture as close as possible to its permanent location and then remove all packaging and shipping braces Check for damage before discarding packaging Remove all separately packed accessories such as kits an...

Page 5: ... chalk line for the front and rear positions of the base legs 3 Mark the location of each joint from front to back lines 4 FLOORS ARE NOT LEVEL When working with two or more cases to be joined the whole lineup must be leveled on the same plane left to right and front to back This means that the entire lineup must be brought up to the level of the highest case in the lineup Along the lines previous...

Page 6: ...om the highest point of the store floor Attention to glass position is critical during the leveling process Adjusting leg levelers will affect the position of the glass Make certain that the glass is square with the case and does not interfere with other glass or case ends If the glass is still out of alignment refer to the following Front Glass Positioning instructions 1 4 INSTALLATION P N 045354...

Page 7: ...A until the edge is level To lower the front edge first loosen bolt A then tighten bolt B until the edge is level DO NOT tighten one before loosening the other 3 Tighten both side bolts C Horizontal Adjustment Loosen Allen bolts at each end of the glass Reposition glass as necessary and tighten bolts P N 0453549 1 5 Elite Service Merchandisers HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A SUP...

Page 8: ... into the handle and firmly press handle onto the glass JOINING INSTRUCTIONS Sectional construction means that two or more merchandisers may be joined in line yielding one long continuous display requiring only one pair of ends ALL JOINTS MUST BE AIR TIGHT TO PREVENT FORMATION OF ICE OR CONDENSATION Prep Case 1 Check to be sure that merchandisers are level and that the factory installed nut retain...

Page 9: ...nto position against the first Match the alignment pin with the corresponding hole 2 Fasten fronts together using 5 16 18 joining bolt flat washer lock washer and nut Tighten only until front panels touch 3 Use the 5 16 18 joining bolts flat washers lock washers and nuts provided to draw the cases together at rear brackets as shown Elite Service Merchandisers HUSSMANN CORPORATION BRIDGETON MO 6304...

Page 10: ...ensate for stretching which occurs during installation 4 Cut the bumper to length with a miter saw for a precise right angle cut 5 Lubricate the inside of the vinyl with soapy water or silicone spray 6 Starting at the left end of the line up butt end of the vinyl bumper against end cap While applying pressure bend back vinyl top so that vinyl legs are positioned within the base grooves Roll vinyl ...

Page 11: ... and compressor failure Interconnecting piping inside the merchandiser must be located as shown below to allow room for lifting the hinged fan plenums and for clearance beneath the display pans The interconnecting piping may be run outside the case Line Sizing Refrigerant lines should be sized as shown on the refrigeration legend that is furnished for the store or according to ASHRAE guidelines Re...

Page 12: ...the second third Do not reduce below the case suction line size Case suction lines should enter at the top of the branch line LIQUID LINE May be reduced by one size after one half the case run load Do not reduce below the case liquid line connection size Take offs to case liquid lines should exit the bottom of the branch liquid line Provide an expansion loop for each evaporator take off Minimum 3 ...

Page 13: ...rol the compressor motor contactor single compressor or a liquid line solenoid valve parallel compressor systems Defrost is Off Time Defrost control settings are listed in the data sheets When these merchan disers are connected to parallel compressor systems a suction stop valve must be used to isolate the evaporator during defrost periods REFRIGERATION THERMOSTAT The bulb for the optional refrige...

Page 14: ... are on the same defrost circuit the defrost termination thermostats are wired in series ALWAYS CHECK THE SERIAL PLATE FOR COMPONENT AMPERES IDENTIFICATION OF WIRING Leads for all electrical circuits are identified by colored plastic bands These bands correspond to the color code sticker shown below located inside the merchandiser s raceway 2 4 REFRIGERATION ELECTRICAL P N 0453549 WIRING COLOR COD...

Page 15: ...drip piping the water seal must be used as part of the drip piping to prevent air leakage or insect entrance Never use two water seals in series in any one drip pipe Double water seals in series will cause an air lock and prevent draining 3 Pitch the drip piping in the direction of flow There should be a minimum pitch of 1 8 in per foot 3 mm per 300 mm 4 Avoid long runs of drip piping Long runs ma...

Page 16: ...f trim needed will depend on how much the floor is out of level To install the trim to the front panel 1 Remove all dirt wax and grease from the area of the lower front panel where adhesion will be necessary This is to ensure a good and secure installation 2 Apply a good contact cement to the cove trim and allow proper drying time according to the directions supplied with the cement 3 Install the ...

Page 17: ...ion 1 Align slots in bottom rear panel with center of legs 2 Drive a hex head sheet metal screw through each slot into each leg P N 0453549 3 3 Elite Service Merchandisers HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A Shoulder Screws in Each Leg ...

Page 18: ...essary to prevent product loss AIR DISCHARGE AND RETURN FLUES MUST REMAIN OPEN AND FREE OF OBSTRUCTION AT ALL TIMES to provide proper refrigeration and air curtain performance Do not allow product packages signs etc to block these grilles Do not use non approved shelving baskets display racks or any accessory that could hamper air curtain performance LOAD LIMITS Each merchandiser has a load limit ...

Page 19: ...LOAD LIMIT PROFILES 4 2 START UP OPERATION P N 0453548 Load Limit ESBDS ESGM ESGS ESGMS ESGSS ES1S ES1 ESBD Load Limit Load Limit Load Limit Load Limit Load Limit Load Limit Load Limit ...

Page 20: ...els Scouring Pads or Powders Steel Wool or Steel Fiber Materials Blades Acidic or highly Alkaline detergents Fluorine based detergents Exterior Surfaces The exterior surfaces must be cleaned with a mild detergent and warm water to protect and maintain their attractive finish NEVER USE ABRASIVE CLEANSERS OR SCOURING PADS Interior Surfaces The interior surfaces may be cleaned with most domestic dete...

Page 21: ...TROY THE MERCHAN DISER S SEALING CAUSING LEAKS AND POOR PERFORMANCE Lift or remove fan plenum for cleaning Hook chain in rear panel to secure plenum during cleaning Be sure to reposition the fan plenum after cleaning merchandiser Take care to minimize direct contact between fan motors and cleaning or rinse water Rinse with hot water but do NOT flood NEVER INTRODUCE WATER FASTER THAN THE WASTE OUTL...

Page 22: ...STEP 6 Lift out discharge air grille STEP 7 Lift out interior back panel if equipped P N 0453549 5 3 Elite Service Merchandisers HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A ALWAYS SHUT OFF POWER DURING CLEANING PROCESS WARNING Do NOT allow product to sit in a non refrigerated area WARNING ...

Page 23: ... return air grille from front STEP 9 IF EQUIPPED Rotate fan plenum up and back hook chain at rear of liner OR Unplug fan harness Lift fan plenum up and back to remove view is from the back 5 4 MAINTENANCE P N 0453549 ...

Page 24: ... sections in 6 8 and 12 ft cases For better control begin at the outside retainers and work toward the middle Insert fingers into the retainer and rotate to the side as shown in detail photos Support the drip tray when rotating the last retainer Once the last retainer is disengaged the entire drip tray assembly will rotate down and forward P N 0453549 5 5 Elite Service Merchandisers HUSSMANN CORPO...

Page 25: ...has been rotated and is fully engaged then work toward each end Verify that each retainer is fully engaged Reinsert the drip tube connector into the drip tube STEP 11 Clean inside the merchandiser Once interior parts have been removed collect loose debris for removal Do not clog waste outlet STEP 12 Clean and sanitize according to local requirements STEP 13 Reassemble in reverse order Turn on powe...

Page 26: ...stable work surface 5 Remove screws holding fan basket to plenum Fan blade may be removed after fan assembly is removed from plenum 6 Remove screws holding bottom of motor to fan basket 7 Replace fan motor and blade in fan basket 8 Reinstall fan basket in plenum and reinstall plenum in case 9 Reconnect fan to wiring harness Turn power on 10 Verify that motor is working and blade is turning in the ...

Page 27: ...move screws holding motor heater and grille 6 Replace fan motor heater and grille 7 Reconnect fan to wiring harness 8 Reconnect heater to wiring harness 9 Turn power on 10 Verify that motor is working and blade is turning in the correct direction 11 Verify that heater is working 12 Replace lower front panel 6 2 SERVICE P N 0453549 Screws Aluminum Housing Rope Heater Ambient Air Heater ...

Page 28: ...hed with moisture resistant lamp holders and end caps Lamps on lighted shelves have plastic shields Whenever a fluorescent lamp is replaced be certain to re install the plastic shields and end caps REPLACING LAMP HOLDERS AND END CAPS The Hussmann Impact lamp holder is designed to snap into the sheet metal of the case The lamp holder has a locking nub which fits inside the groove of specially desig...

Page 29: ...ted on the cylinder being replaced Raise the glass completely Support the full weight of the glass at all times while working on the cylinders Parts Referred to in Illustrations A Gas Spring Pin 6x18mm 040 B Graver 6 C E ring 5mm UNI 7434 D Gas Spring HL Stroke 56 E E ring Installation Tool 6 4 SERVICE P N 0453549 Always disconnect the electrical power at the main disconnect when servicing or repl...

Page 30: ...elow A 2 inch 51 mm bead of silicone needs to be placed 3 inches 76 mm from each end and in the center of the hand grip The duct tape is placed on the glass to provide a tight fit P N 0453549 6 5 Elite Service Merchandisers Hussmann Corporation Bridgeton MO 63044 2483 U S A Once cylinders are removed front glass will have NO support to maintain it in a raised position Support the front glass at al...

Page 31: ...d or glass is removed 3 Remove Glass 4 Apply gasket to new replacement glass 5 Position replacement glass in clamps and tighten Allen bolts at each end IMPORTANT When reinstalling glass be certain that Gasket is on glass evenly Glass is fully seated in clamps When set screws are tightened glass is firmly held in place by the glass clamps 6 Adjust glass horizontally and vertically as described on P...

Page 32: ...ain Insert coupling into drain fitting 3 Install a PVC adapter on the drip trap Apply primer sealer to a stub piece of PVC pipe and insert between coupling and adapter Hussmann Corporation Bridgeton MO 63044 2483 U S A Drain Fitting Viewed from Inside Merchandiser Drip Trap Modified Drain Fitting PVC Coupling slip fit 2 in OD 51mm 1 1 4 in ID 32 mm obtained at local building supply store Foam Bott...

Page 33: ... 800 527 9916 NOTE Hussmann Aluminum melts at 1125 F 607 C Aladdin 3 in 1 rod at 732 F 389 C X Ergon Acid core at 455 F 235 C Technique 1 Locate Leak 2 REMOVE ALL PRESSURE 3 Brush area UNDER HEAT 4 Use PRESTOLITE TORCH ONLY Number 6 tip 5 Maintain separate set of stainless steel brushes and USE ONLY ON ALUMINUM 6 Tin surface around area 7 Brush tinned surface UNDER HEAT thoroughly filling the open...

Page 34: ...ty information or other support contact your Hussmann representative Please include the model and serial number of the product Hussmann Corporation Corporate Headquarters Bridgeton Missouri U S A 63044 2483 01 July 2005 ...