Hussmann ESBDVS Joining Instructions Download

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JOININGJOINING

KITKIT

NOTE:

Be sure merchandisers

have been leveled according to
the installation instructions.
Carefully unpack and inspect the
Joining Kit, making sure there is
no breakage or damage.

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 (Printed in U.S.A.)

Vertical

Glass

Service Merchandisers

Joining Instruction

Fresh Meat, Deli and Fish Merchandiser

June, 2001

P/N 0430502

PARTS LIST

Item

Quantity

Description

No.

Rear Sill Joining Bracket

Washer Head Machine Screws 10-24 x

Splashguard Joint Support

27.

Hex Head Sheet metal Screw #8 x

Front

Rear

Top

DO NOT remove rider

until case is in its final position.

CAUTION

Cross-Members

Screws

(each leg)

Sides

Leg

Screws

(two each end

of each

cross-member)

Shipping Rider

for 8 ft Case

Summary of Contents for ESBDVS

Page 1: ...Gasket Pad 6 1 Front Gasket Pad 7 1 Rear Sill Joining Bracket 8 4 Washer Head Machine Screws 10 24 x 1 2 9 1 Cap Screw 5 16 18 x 11 4 10 2 Flat Washer 5 16 11 1 Lock Washer 5 16 12 1 Hex Nut 5 16 18 13 4 Spacer 14 2 Cap Screw 5 16 18 x 31 2 15 4 Flat Washer 5 16 16 2 Lock Washer 5 16 17 2 Hex Nut 5 16 18 18 1 Cap Screw 5 16 18 x 3 19 2 Flat Washer 5 16 20 1 Lock Washer 5 16 21 1 Hex Nut 5 16 18 22...

Page 2: ... Rear Pan Bracket and Upright D Rear Panel and Discharge Grille E Front Return Air Grille from case See Figure 1 HUSSMANN CORPORATION BRIDGETON MO 63044 2483 Printed in U S A 2 Figure 1 Removing Items from Case P N 0430502 A B C D E Removing Items from the Case ...

Page 3: ...ket espe cially around corners Do not butt gaskets always overlap them as shown Remove paper backing after gasket has been applied HUSSMANN CORPORATION BRIDGETON MO 63044 2483 Printed in U S A 3 Figure 3 Applying 1 5 8 in and 1 2 in Gaskets to the Merchandiser Figure 2 Checking Alignment Pins Vertical Glass Service Merchandisers Joining Instruction P N 0430502 2 3 Apply 1 5 8 in 41 mm gasket to bo...

Page 4: ...co on ne e 4 Before joining lay a1 2 in bead of clear Silicone Item 4 along the perimeter of the case as shown in Figure 4 5 In addition apply silicone around the perimeter of the front box bracket and over a portion of the frame as shown in Figure 4 Details B and C Figure 4 Applying Silicone 4 DETAIL C DETAIL B 4 4 ...

Page 5: ... Gasket Pad Item 6 over silicone applied in previous step See Detail E 8 Apply Silicone Item 4 onto the Top Gasket Pad Item 5 and the Front Gasket Pad Item 6 See Details F and G Top Gasket Pad Front Gasket Pad 1 2 13 mm X 1 2 13 mm 1 2 13 mm X 1 5 8 in 41 mm 2 3 5 4 4 6 4 Silicone 4 Front Gasket Pad 6 Figure 5 Applying Top and Front Gasket Pads Top Gasket Pad DETAIL G DETAIL D DETAIL E P N 0430502...

Page 6: ...sition the second so the end frames touch A Set a long level 4 foot or more on the upper front panel of the merchandisers Adjust case height by rotating the Adjustable Leg Leveler until the merchandisers are flush and level See Figure 6 Detail J B Also check each joint area to be sure that the panels of adjoining merchandisers are flush to each other Levels on Upper Front Panel MINIMUM HEIGHT MAXI...

Page 7: ...3044 2483 Printed in U S A P N 0430502 Vertical Glass Service Merchandisers Joining Instruction Figure 7 Overview of Fastener Locations 18 19 19 20 19 21 22 Cap Plug C 9 10 11 12 22 A Cap Plug 17 15 13 15 14 22 B Cap Plug Spacer 16 Top Alignment Pin 7 C A B Note Make sure that no more than 2 threads are exposed when the cases are bolted together If this does occur the bolt should be shortened repl...

Page 8: ...ear of Cases Together Sequence B Use caution when installing fasteners around wiring or refrigeration lines inside of struts WARNING DETAIL L P N 0430502 RH End of Case from Front Electrical Wires always here LH End of Case from Front Copper Tubing inside encasement only on gravity models otherwise empty Nut 17 Spacer Spacer Hex Head Cap Screw Lock Washer Flat Washer CASE ONE CASE TWO 14 13 15 16 ...

Page 9: ...the cases together using Cap Screws Item 18 Flat Washers Item 19 Lock Washers Item 20 Hex Nut Item 21 and Cap Plug Item 22 See Figure 9 Figure 9 Fastening Top Fronts of Cases Together Sequence C Vertical Glass Service Merchandisers Joining Instruction CASE ONE CASE TWO 20 18 19 19 21 22 Cap Plug C 9 ...

Page 10: ...rior side of glass next to the Gasket Item 2 See Figure 11 and Figure 12 on next page HUSSMANN CORPORATION BRIDGETON MO 63044 2483 Printed in U S A Figure 10 Joining Rear Sill 6 7 Use only specified fasteners Longer screws will penetrate rear sill causing damage CAUTION Figure 11 Front Lighting Rail Joining Plate Joining Plate Rear Sill Gasket Silicone Exterior Silicone Interior 2 4 8 7 10 24 x 1 ...

Page 11: ...e dries for 24 hours See Figure 12 Details M N and O for this procedure Figure 12 Sealing and adding trim to the Front Joint of Case Gasket Exterior Trim Interior Trim Shorter Silicone Silicone Glass Glass Tape Tape CASE 1 CASE 1 CASE 2 CASE 2 Detail M Detail N Detail O Add silicone to both interior and exterior of glass next to the gasket Note Cases are shown apart for clarity of trim and locatio...

Page 12: ...IOR BOTTOM OF THE CASE 19Apply a continuous bead of Silicone Item 4 to the joint Apply a continuous bead of silicone to each bot tom Press Bottom Joint Cover Item 25 over both cases Also apply silicone over each end of the Joint Cover See Figure 13 Bottom Joint Cover Case Bottom Case Bottom Joint Silicone Joint Cover End Joint Cover End 25 ...

Page 13: ...th continuous bead of silicone over the Exterior Top Joint of the cases See Figure 14 Detail P 21Continue sealing down the Rear Mullion Joint of the cases and finally seal the Rear Sill Joints as shown in Figure 14 Details Q R Vertical Glass Service Merchandisers Joining Instruction Figure 14 Sealing Case Joints P Q R 13 ...

Page 14: ...O 63044 2483 Printed in U S A 22Install the Splashguard Joint Support Item 26 to the splashguard retainer using Screws Item 27 See Figure 15 Figure 15 Installing the Splashguard Joining Bracket and Splashguard Splashguard Splashguard Retainer 26 27 ...

Page 15: ...to overlap merchandiser joint Slide toward left closing all gaps Repeat for rest of line up C Use a miter box and fine toothed saw to cut last full length bumper See Figures 16 and 17 24Re install all items that were removed in Step 1 Retainer 2 Foot 610mm Starter Bumper Full Length Bumper 2 Foot 610mm Starter Bumper Full Length Bumper Figure 16 Installing Impact Bumper Figure 17 Installing and of...

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