Hussmann ESH, Installation And Operation Manual

Page 1: ...od Family Single Deck Service Hot Food Case Rev 0010 Installation Operation Manual ESH ESHS Hot Food Family Single Deck Service Hot Food Case p n IGHT ESH ESHS 0010 INSTALLATION OPERATION GUIDE ESH Combo with pedestal option ...

Page 2: ...rms SHORTAGES Check your shipment for any possible shortages of mate rial If a shortage should exist and is found to be the re sponsibility of Hussmann Chino notify Hussmann Chino If such a shortage involves the carrier notify the carrier imme diately and request an inspection Hussmann Chino will acknowledge shortages within ten days from receipt of equipment HUSSMANN CHINO PRODUCT CONTROL The ser...

Page 3: ...play A joint trim kit is supplied with each joint Cut PlanViews 1 5 o p e n i n g ESHS Service Hot 83 4 511 16 Glass Top Hot Well Self Service Case Front Glass Opening 281 2 Surface Warmer replaces Hot Well NOTE Non Glare Glass Coating on Service Case Only 20 3 8 13 5 8 3015 16 46 3 4 2 3 16 34 1 4 11 1 8 48 1 2 Installation Before Rasing the Glass retighten all screws along clamshell 8 CASE FRONT...

Page 4: ...he first using the instructions in step one 4 Apply masking tape 1 8 in from end of case on inside and outside rear mullion on both cases to be joined 5 Apply liberal bead of case joint sealant butyl to dotted area shown in Fig 2 1 of first case Apply heavy amount to cover entire shaded area DO NOT USE PERMAGUM It is the contractor s responsibility to install case s according to local construction...

Page 5: ... on these models will need to be connected to a water supply The water connection is 1 2 and consists of a hand gate valve If the water pressure exceeds 45 psi a water pressure regulating valve should be installed in the supply line and set at 30 35 psi outlet pressure The pressure regulating valve is not supplied by Hussmann For a quick preheat time the customer may want to pipe in hot water If h...

Page 6: ... to last through many hours of use Should there be a need to replace one it is as simple as replacing a standard fluorescent light bulb Tubular Heating Units are EXTREMELY HOT Never touch until the case has had ample time to cool down 1 Turn light switch to OFF before replacing any lighting components 2 Remove lamp by gently twisting rotating it in a froward or backward motion until the bulb slide...

Page 7: ...tter and a lower number for cooler to maintain product temperature of 140 F 60 C minimum The setting will depend on the type of product being displayed and how much there is in the well Be sure to test product temperature with a thermometer frequently for good product maintenance Keep cover s on insets to maintain food quality and temperature Food must always be placed into a display pan over the ...

Page 8: ...N POWER LIGHTS AND WATERFILL ON FIRST OVERHEAD HEAT INITIAL SETTING 5 Depending upon the length of the case there may be more than one 1 group of overhead heat switches However they should all be set at the same setting GRIDDLE TEMP INITIAL SETTING 7 SHUTDOWN 1 Remove all usable food 2 Turn off all heat and light controls 3 Turn well heater control to off 4 Open water drain to drain water from the...

Page 9: ... the inside CLEANING PRECAUTIONS WHEN CLEANING Never Use a Cleaning or Sanitizing Solution that has an OIL BASE these will dissolve the butyl sealants or AMMONIA BASE this will corrode the copper components of the case TO PRESERVE THE ATTRACTIVE FINISH Do Use Water and a Mild Detergent for the Exterior Only Do Not Use Abrasives or Steel Wool Scouring Pads these will mar the finish PLEXIGLASS ACRYL...

Page 10: ...et Trim to length of handrail 3 Apply 3 8 bead of buytl to bottom of glass receiver 3 on handrail 4 Center handrail on glass Firmly push onto bottom edge of glass 5 Tape securely 4 and allow 12 hours to cure NOTE Do not tape where glass support angles are located on case approximately 11 13 from ends Lift up Glass CLAMSHELL ASSEMBLY 2 RUBBER SEALER GASKET 3 HANDRAIL SILICONE 5 SUPPORT ANGLE 4 TAPE...

Page 11: ... cap at front of case arm support The removal of this cap allows finger access to hold nut plate while tightening hex screw 8 Hold nut plate and tighten hex screw 9 If there is still a problem with glass staying open over level by adding an addition shim under front of case NOTE BEFORE MAKING ANY OF THE FOR PROMPT SERVICE When Contacting the Factory regarding problems Be sure to have the Case MODE...

Page 12: ...t or Bottom edges of glass Back or Top edges of glass hinge side C If gap is even but too narrow or too wide and conditions are satisfactory then Item 6 Front and BackAdjustment Typical gap 3 16 to 1 4 2 CHECK CLOSING ACTION OF THE GLASS PANEL Test each panel by gently pushing it to close Does the glass panel bounce or wobble as it closes Back edge of glass hinge side Front edge of glass or grip r...

Page 13: ...s closer together Whereas lowering the hinge widens the gap Top edges of glass hinge side Bottom edges of glass Hinge Hardware B Adjust outside hinges Center hinge stationary This diagram indicates that raising the outside hinges widens the gap at the bottom whereas lowering the outside hinges will draw the bottom edges closer together Top edges of glass hinge side Bottom edges of glass Hinge Hard...

Page 14: ...er away from the surface or edge which the glass rests upon B Adjust outside hinges Center hinge stationary As this diagram indicates pulling the outside hinge further back pulls the outside edge closer to the surface or edge which the glass rests upon And pushing the middle hinge to the front pushes the inside edges further away from the surface or edge which the glass rests upon Which hinge s sh...

Page 15: ...moved mini top hinge to hold nut plate components hardware FRONT BACK ADJUSTMENT 1 Remove 2 Estimate 3 Lift open 4 Loosen hex screw 5 Slide the mini top top glass amount of glass panel s 1 4 allen slightly forward or backward and panel adjustment and relieve Remove chrome to the mark in step 2 enclosing and make tension on access plate in order Check alignment of mini top pencil mark hinge to hold...

Page 16: ... 9 8 208 3Ø 28 1Ø 12 W6000006 240 3Ø 32 1Ø 14 W6000006 10 9 208 3Ø 32 1Ø 13 W6000007 240 3Ø 36 1Ø 15 W6000007 11 10 208 3Ø 35 1Ø 15 W6000008 240 3Ø 41 1Ø 17 W6000008 12 11 208 3Ø 40 1Ø 17 W6000009 240 3Ø 45 1Ø 19 W6000009 Self Service ESH SS ESHS SS 4 1 4 208 1Ø 10 W6000010 240 1Ø 11 W6000010 5 1 5 208 1Ø 13 W6000011 240 1Ø 15 W6000011 6 1 6 208 1Ø 15 W6000012 240 1Ø 17 W6000012 8 2 4 208 1Ø 24 W6...

Page 17: ...8 3Ø 21 W6000021 240 3Ø 25 W6000021 8 6 208 3Ø 30 W6000022 240 3Ø 35 W6000022 10 8 208 3Ø 20 3Ø 20 W6000025 240 3Ø 24 3Ø 24 W6000025 12 10 208 3Ø 23 3Ø 25 W6000027 240 3Ø 26 3Ø 27 W6000027 Combination ESH Combo ESHS Combo 6 3 1 2 208 3Ø 19 W6000028 240 3Ø 22 W6000028 8 3 1 4 208 3Ø 17 W6000029 240 3Ø 20 W6000029 10 5 1 4 208 3Ø 18 3Ø 13 W6000030 240 3Ø 20 3Ø 15 W6000030 12 6 1 4 208 3Ø 21 1Ø 20 W6...

Page 18: ...lack white Toggle Well Control Water Level Control Southern Equipment 12x27 Removable Pan Common Well 3 1200 1600 208 240V Htr s Cal Rod HE 01 46 1400W 240V L H1 L1 L2 H2 P Overhead Installation Optional Left 115V 5Amp s 115V 5Amp s Optional Right F28T5 TL830 WH3 120 164 Ballast Level Controller black white S S white 208 240V 3ø 60Hz black 10 AWG 15A FUSE F28T5 TL830 Water Level Sensor T Stat Infi...

Page 19: ...bulb Water Level Switch Level Controller Water Solenoid Valve L1 G L2 H L NC C NO L2 G black 208 240V 1ø 60Hz S black orange black Term Block black white Toggle Well Control Water Level Control 2 Cal Rod HE 02 34 1050W 240V L H1 L1 L2 H2 P orange black white blue Overhead Installation Optional Left 115V 5Amp s 115V 5Amp s Optional Right F21T5 TL830 S Water Reservoir L3 L1 black 4 Pan Common Well 4...

Page 20: ... Level Switch Level Controller Water Solenoid Valve L1 G L2 H L NC C NO L2 G black S black orange 10 AWG Term Block black white Toggle Well Control Water Level Control Cal Rod HE 05 67 2100 W 240V L H1 L1 L2 H2 P white Optional Left 115V 5Amp s 115V 5Amp s Optional Right 2 F21T5 TL830 S L Water Reservoir L3 L1 black 5 Pan Common Well 5 1600 W 240V Htr s white Overhead Installation white blue 208 2...

Page 21: ... Solenoid Valve L1 G L2 H L NC C NO L2 G black Circuit 2 208 240V 1ø 60Hz S black 10 AWG orange 10 AWG black Term Block black white Toggle Well Control Water Level Control Cal Rod HE 00 43 1300W 240V L H1 L1 L2 H2 P white Optional Left 115V 5Amp s 115V 5Amp s Optional Right F28T5 TL830 S Water Reservoir L3 L1 black 6 Pan Common Well 6 1600 W 240V Htr s white Overhead Installation Cal Rod HE 02 34 ...

Page 22: ...it 2 208 240V 1ø 60Hz S black orange black black white Toggle Well Control Water Level Control Cal Rod HE 00 43 1300W 240V L H1 L1 L2 H2 P white Optional Left 115V 5Amp s 115V 5Amp s Optional Right 2 F28T5 TL830 S L3 L1 black white Overhead Installation Cal Rod HE 00 43 1300W 240V L H1 L1 L2 H2 P Terminal Block white Common Well w 7 Removable Pans 7 1200 1600W 208 240V Htr s 15A FUSE WH3 120 164 B...

Page 23: ...e Well Control Water Level Control orange black white blue Optional Left 115V 5Amp s 115V 5Amp s Optional Right S Water Reservoir L3 L1 black 8 Pan Common Well 7 1600 W 240V Htr s blue Overhead Installation Cal Rod HE 02 34 1050W 240V L H1 L1 L2 H2 P F21T5 TL830 N L3 L2 L1 Cal Rod HE 02 34 1050W 240V L H1 L1 L2 H2 P Cal Rod HE 02 34 1050W 240V L H1 L1 L2 H2 P F21T5 TL830 WH2 120 135 Ballast Cap Ci...

Page 24: ...5Amp s Optional Right S L Water Reservoir L3 L1 black 9 Pan Common Well 9 1600 W 240V Htr s blue Overhead Installation Cal Rod HE 00 43 1050W 240V L H1 L1 L2 H2 P F21T5 TL830 N L3 L2 L1 Cal Rod HE 02 34 1050W 240V L H1 L1 L2 H2 P Cal Rod HE 02 34 1050W 240V L H1 L1 L2 H2 P F28T5 TL830 WH2 120 135 Ballast Cap Contact Relay 125 01 3182 N L3 L2 L1 Dist Block 125 01 0295 G G Circuit 1 208 240V 3ø 60Hz...

Page 25: ...ater Level Control orange black blue Optional Left 115V 5Amp s 115V 5Amp s Optional Right S Water Reservoir black blue Overhead Installation Cal Rod HE 00 43 1300W 240V L H1 L1 L2 H2 P N L3 L2 L1 L H1 L1 L2 H2 P L H1 L1 L2 H2 P 2 F28T5 TL830 WH3 120 164 Ballast Cap Circuit 2 208 240V 3ø 60Hz Contact Relay 125 01 3182 N L3 L2 L1 Term Block 125 01 0295 G G Circuit 1 208 240V 3ø 60Hz F21T5 TL830 Cal ...

Page 26: ...60Hz white Overhead Installation L H1 L1 L2 H2 P L H1 L1 L2 H2 P Cal Rod HE 01 46 1400W 240V Cal Rod HE 01 46 1400W 240V Remote sensing bulb Common Well 11 1600 W 240V Htr s T Stat Infinite Control 15A FUSE white Neutral WH3 120 164 Ballast 2 F28T5 TL830 WH3 120 164 Ballast 2 F28T5 TL830 L2 H L C NC1 NO L3 L2 L1 11 10 9 8 7 6 5 4 1 2 3 T Stats have to be installed at each end of the case next to o...

Page 27: ... Service Counter Boris Kasrel 7 3 P1 5 1 2 4 6 L 24 x60 Griddlle Flexible Silicon Heaters 2 553W 292W 220V Pilot Light Electronic T Stat Sensor Temp Control WH2 120 135 Ballast F21T5 TL830 N L2 L1 P H2 L2 L1 H1 L Heater Control Pilot Light Cal Rod HE 13 58 1760W 240V L3 POWER Contact Relay 125 01 3182 125 01 0311 Overhead Installation LIGHTS 125 01 0311 G F14T5 TL830 WH2 120 135 Ballast F21T5 TL83...

Page 28: ... Food Self Service Counter 7 3 P1 5 1 2 4 6 L 24 x72 Griddlle Flexible Silicon Heaters 3 553W 220V Pilot Light Electronic T Stat Sensor Temp Control WH3 120 164 Ballast 2 F21T5 TL830 P H2 L2 L1 H1 L Heater Control Pilot Light Cal Rod HE 06 70 2200W 240V Overhead Installation 208V 240V 1Ø 60Hz N L2 L1 L3 POWER Contact Relay 125 01 3182 125 01 0311 LIGHTS 125 01 0311 G WH3 120 164 Ballast 2 F21T5 TL...

Page 29: ...on Heaters 2 553W 220V Pilot Light Electronic T Stat Sensor Temp Control WH3 120 164 Ballast N L2 L1 P H2 L2 L1 H1 L Heater Control Pilot Light Cal Rod HE 19 46 2000W 240V L3 Contactor 125 01 1001 Overhead Installation LIGHTS 125 01 0311 G P H2 L2 L1 H1 L Heater Control Pilot Light 7 3 P1 5 1 2 4 6 L 24 x48 Griddlle Flexible Silicon Heaters 2 553W 220V Pilot Light Electronic T Stat Sensor Temp Con...

Page 30: ...black 208 240V 1Ø 60Hz S black orange black Term Block black white Toggle Well Control Water Level Control 6 4 2 1 5 P1 3 7 L H1 L1 L2 H2 P L Southren Well 3 w Removable Pan 1200 1600W 240V ea o h HE 00 43 1400W 240V wells L H1 L1 L2 H2 P 2 F21T5 TL830 white blue Overhead Installation Optional Left 115V 5Amp s 115V 5Amp s Optional Right Sensor o h HE 21 22 1000W 240V griddle 225 01 330 Snap On T S...

Page 31: ...lexible Silicon Heaters 3 553W 220V Pilot Light Electronic T Stat Sensor Temp Control WH3 120 164 Ballast 2 F21T5 TL830 N L2 L1 L Pilot Light Cal Rod HE 06 70 2200W 240V L3 POWER Contactor 125 01 1001 125 01 0311 Overhead Installation LIGHTS 125 01 0311 G 7 3 P1 5 1 2 4 6 L 24 x72 Griddlle Flexible Silicon Heaters 3 553W 220V Pilot Light Electronic T Stat Sensor Temp Control S Heater Control H1 L1...

Page 32: ...vel Controller Water Solenoid Valve 24 x48 Griddle 2 430W 240V Flx Pad L1 G L2 H L NC C NO L3 L2 L1 G black 208 240V 3Ø 60Hz S black orange black Term Block black white Toggle Well Control Water Level Control 6 4 2 1 5 P1 3 7 L H1 L1 L2 H2 P L Southern Well 12x27 Removable Pan 3 120 1600W 208 240V o h Htr HE 19 46 gridddle 2000W 240V L H1 L1 L2 H2 P 2 F28T5 TL830 orange black white blue Overhead I...

Page 33: ...l Water Level Control orange black white blue Optional Left 115V 5Amp s 115V 5Amp s Optional Right S L3 L1 black Southern Equipment Well 5 12x27 Removable Pan 1200 1600W 208 240V each Overhead Installation L H1 L1 L2 H2 P F21T5 TL830 N L3 L2 L1 Cal Rod HE 19 46 2000W 240V L H1 L1 L2 H2 P F28T5 TL830 WH2 120 135 Ballast Circuit 2 208 240V 3ø 60Hz Contactor 125 01 1001 N L3 L2 L1 Term Block G G Circ...

Page 34: ...Level Control 10 orange 10 black white 10 blue Optional Left 115V 5Amp s 115V 5Amp s Optional Right S L L3 L1 black Southern Common Well 7 1200 1600W 208 240V Overhead Installation L H1 L1 L2 H2 P F28T5 TL830 N L3 L2 L1 L H1 L1 L2 H2 P L H1 L1 L2 H2 P Circuit 2 208 240V 3ø 60Hz Contactor 125 01 1001 N L3 L2 L1 Term Block Circuit 1 208 240V 3ø 60Hz 24 x48 Griddle 2 390W 240V Pad 6 4 2 1 5 P1 3 7 L ...

Page 35: ... N L3 L2 L1 G S L Sensor 1 L Sensor 2 Individual Hot Food Well 1600W 240V 225 01 330 Snap On T Stat 20N11T002 L250 ON 183 F OFF 210 F 208 240V 3Ø 60Hz T Stats have to be at each end of the case next to outer gas spring hinge to protect O Ring from overheating L L HE 01 46 1400W 240V wells L H1 L1 L2 H2 P black 10 AWG 10 AWG 10 AWG WH3 120 164 Ballast 2 F28T5 TL830 L Sensor 3 L Loads amp 208 V 240 ...

Page 36: ...4 8 25 8 19 3 22 7 10AWG POWER Toggle Switch LIGHTS 125 01 0311 Overhead Installation 1 2 3 4 T Stat Bulb T Stat Bulb T Stat Bulb T Stat Bulb 115V 5Amp s WH2 120 135 Ballast Controller Infinite Cal Rod HE 02 34 1050W 240V 125 01 3233 L L 5 T Stat Bulb 2 F21T5 TL830 125 03 1128 Optional Left 115V 5Amp s Optional Right H1 H2 P L1 L2 L Controller Infinite Cal Rod HE 02 34 1050W 240V 125 01 3233 Note ...

Page 37: ...208V 240V Loads amps 35 0 G Contactor 40A 125 01 1001 s 35 0 25 3 Term Block POWER Toggle 125 01 0307 LIGHTS Toggle 125 01 0307 1 2 3 4 5 6 T Stat Bulb 208 240VAC 3 Ph 50 60 Hz WH3 120 L64 Ballast Controller Infinite 30 4 30 4 22 0 2 225 01 330 Snap On T Stat 20N11T002 L250 ON 183 F OFF 210 F Controller Infinite Cal Rod Heater HE 00 43 1300W 240V L L L L L L H1 H2 P L1 L2 1300 Watts 240 VAC Cal Ro...

Page 38: ... Circuit 1 208 240V 3Ph 60Hz Term Block s s LIGHTS 125 01 0307 POWER 125 01 0307 L L 1 2 3 4 5 6 7 8 CIRCUIT 2 Circuit 2 208 240V 3Ph 60Hz Contactor 40A 125 01 1001 L black red orange blue white black yellow Cal Rod HE 13 58 1760W 240V H1 L1 L2 H2 P L Term Block 1200 1600W 208 240V 8 Hot Food Individual Well P H2 L2 L1 H1 225 01 330 Snap On T Stat 20N11T002 L250 ON 183 F OFF 210 F L1 L2 L3 208V 24...

Page 39: ... L Ballast Ballast H1 H2 P L1 L2 L Cal Rod HE 00 43 1400W 240V 125 01 0492 T Stat WH3 120 164 125 01 3212 WH3 120 164 125 01 3212 2 F28T5 TL830 2 F28T5 TL830 10 12x20 APW HOT FOOD WELL UNIT 175 01 1104 1200 1600W 208 240VAC Circuit II 208 240V 3Ph 60Hz Term Block Circuit I 208 240VAC 3 Ph 50 60 Hz Water Fill Toggle Switch To Time Delay see sht 2 To 2 Pin on controller socket see sht 2 B A Note cas...

Page 40: ...k 24 x28 Griddle 390W 240V Htng Pad 6 4 2 1 5 P1 3 7 POWER 125 01 0311 N L3 L2 L1 G S L Sensor 1 L Sensor 2 Individual Hot Food Well 1600W 240V 225 01 330 Snap On T Stat 20N11T002 L250 ON 183 F OFF 210 F 208 240V 3Ø 60Hz T Stats have to be installed at each end of the case next to outer gas spring hinge to protect O Ring from overheating L L HE 01 46 1400W 240V wells L H1 L1 L2 H2 P black 10 AWG 1...

Page 41: ... 24 x48 Griddle 2 390W 240V Htr s 6 4 2 1 5 P1 3 7 L POWER 125 01 0311 N L3 L2 L1 G S L L Sensor 1 L Sensor Sensor 2 3 3 12 x 27 Individual Hot Food Well 1200 1600W 208 240V 225 01 330 Snap On T Stat 20N11T002 L250 ON 183 F OFF 210 F 2208 240V 3Ø 60Hz T Stats have to be installed at each end of the case next to outer gas spring hinge to protect O Ring from overheating L L L HE 00 43 1300W 240V wel...

Page 42: ...40V L H1 L1 L2 H2 P F28T5 TL830 WH3 120 164 Ballast Cap Circuit 2 2208 240V 1Ø 60Hz Contactor N L3 L2 L1 Term Block G 24 x48 Griddle 2 390W 208 240V 6 4 2 1 5 P1 3 7 L S Cal Rod HE 06 70 2200W 240V POWER 125 01 0311 N L3 L2 L1 G S L L L L L L Sensor 1 L Sensor Sensor Sensor Sensor L L 2 3 4 5 Individual Hot Food Well 5 1200 1600W 208 240V 225 01 330 Snap On T Stat 20N11T002 L250 ON 183 F OFF 210 F...

Page 43: ...H2 P L H1 L1 L2 H2 P Circuit 2 208 240V 3ø 60Hz 40A Contactor N L3 L2 L1 Term Block G 24 x48 Griddle 2 553W 240V Htr s 6 4 2 1 5 P1 3 7 L S wells 2 Cal Rod HE 00 43 1300W 240V Cal Rod HE 19 46 2000W 240V griddle POWER 125 01 0311 N L3 L2 L1 G S L L L L L L L L Sensor 1 L Sensor Sensor Sensor Sensor Sensor L L 2 3 4 5 6 6 Individual Hot Food Well 1200 1600W 208 240V WH3 120 164 Ballast F28T5 TL830 ...

Page 44: ...e before testing pulp temperature of product d OTHER OBSERVATIONS Other observations should be made which may indicate operating problems such as unsatisfactory product feel appearance APPENDIX D Recommendations to user 1 0 Hussmann has instructions and recommendations for proper periodic cleaning The user will be responsible for such cleaning including the cleaning of equipment within the compart...

Page 45: ...ked on splatter from Stainless Steel the following may be used Grade F Italian Pumice Scour or rub with a damp cloth Liquid Nusteel Scour with a small amount of a dry cloth Paste NuSteel Household Cleaners Rub with a damp cloth Coopers Stainless Steel Cleaner Allen Stainless Steel Polish ...

Page 46: ...on under this warranty shall be limited to a period not to exceed five years from date of factory shipment On Hussmann refrigeration systems an additional 4 year extended warranty for the motor compressor assembly is available but must be purchased prior to shipment to be in effect Hussmann reserves the right to inspect the job site installation and reason for failure The motor compressor warranti...

Page 47: ...ular unit They can be found on a small metal plate on the unit Please note them below for future reference MODEL SERIAL NUMBER Chino Additional copies of thispublication may be obtained by contacting Hussmann Chino 13770 Ramona Avenue Chino California 91710 909 628 8942 FAX 909 590 4910 800 395 9229 Service Record Last service date By ...