Hussmann Q3-M/FV-EP, User Manual

Page 1: ... SPECIALTY MERCHANDISER Q3 U S E R M A N U A L 092015 MEATVERTICAL Q3 Q3 MV 4 Straight Vertical Case Remote ...

Page 2: ...ng Leveler Adjustment 10 Shim The Case 10 Joining Parts List 11 Arm Adjustment 13 Glass Adjustment 13 Q3 MV Case 14 Joining Preparation 15 Refrigeration 18 Piping Refrigerant 18 Refrigerant Piping Diagram 18 Line Sizing 18 Oil Traps 18 Refrigeration Spec Sheets 19 Pipining Schematic 20 Table of Contents Electrical 24 Electrical Info Merchandiser Electrical Data 24 Electrical Connections 24 Field W...

Page 3: ...over top of case Glass breakage may occur if precauions are disregarded Broken glass can cause lacerations cuts and puncture wounds which may result in severed arteries or tendons amputations eye injuries or exposure to disease Notice ...

Page 4: ...h a shortage involves the carrier notify the carrier immediately and request an inspection Hussmann Chino will acknowledge shortages within ten days from receipt of equipment Hussmann Chino Product Control The serial number and shipping date of all equipment has been recorded in Hussmann s files for warranty and replacement part purposes All correspondence pertaining to warranty or parts ordering ...

Page 5: ...79 251 2 648 57 8 149 423 8 1076 31 787 Q3 M FV EP Multi Deck Vertical Glass Service Meat Case 8 203 Elec Drain Refrig 5 127 6 1 8 156 End Panels 11 8 29 C L 281 8 714 221 8 562 251 8 638 48 1219 72 1829 96 2438 144 3658 Q3 M FV EP customer side 57 8 149 103 8 264 423 8 1076 Case Sections ...

Page 6: ...ase all equipment should be thoroughly examined for shipping damage before and during unloading This equipment has been carefully inspected at our factory Any claim for loss or damage must be made to the carrier The carrier will provide any necessary inspection reports or claim form If there is obvious loss or damage it must be noted on the freight bill or express receipt and signed by the carrier...

Page 7: ...lace near or in permanent location Insert Forks Underneath Deck Move the fixture as close as possible to its per manent location and then remove all packaging and preparing to remove off Skid Remove all separately packed accessories such as kits and Installation cont d panels Check for damage before discarding packaging In the case a fork lift truck is not available follow the demonstration below ...

Page 8: ...h piping or electrical lines 4 Be sure that the forks are long enough to support beyond the center of the case but not damage near components Check for proper balance before moving A minimum fork length of 36 is recommended for 68 wide cases Installation cont d 5 The Q3 MV merchandiser can be raised at one end underneath the deck with a forklift to allow the placement of rollers or dollies 6 Evenl...

Page 9: ...e Front Body Panel Install A Phillips Screw Driver Bit will be needed to install body panels To begin Bottom panel assembly place panel A along side the base of the case and lower panel on to support hooks along the bottom of the base See illustration below for details A Detail A Resting Hooks Panel A Panel B Fasten Front Body Panel Install 1 Secure Panel A with top fasteners only 2 Overlay Panel ...

Page 10: ...ase to level out any discrepancies in order to optimize case performance and proper drainage Note Shims are not Factory supplied Contractor should carry available components Metal Shims are recommended for use to eliminate any deterioration from shims over time Note To avoid removing concrete flooring begin line up levelling from the Highest point of the store floor NOTICE Longer length cases may ...

Page 11: ...1315 5 J NO BOLT 3 8 16 X 1 300 03 0845 5 K NO SPACER NYLON 5 8OD X 1 4 2H04205800 1 L NO ALIGNMENT PIN 0376408 2 M NO ALIGNMENT TAB PLEX 070778 PLX 1 N NO SHIM 375 01 3004 B 20 p YES GASKET SEAL TAPE 225 01 0628 10 FT Q NO SEALANT BUTYL TUBE 100 01 0121 1 R NO SEALANT SILICONE TUBE 100 01 0051 CLEAR 100 01 0063 SILVER 100 01 0065 BLACK 1 YES SCREW SELF TAP 8 X 1 2 300 03 0037 10 YES VHB DOUBLE SI...

Page 12: ... NO NO YES YES NO YES YES YES YES REV B 05 08 2015 A B C D H E F G CKLIST CHECKSHEET J K J K J K J K J K L M M M N P SEE INSTALLATION GUIDE Q R INSPECTOR _________________ SALES ORDER _____________ EXT COLOR _________________ INT FINISH __SS__ __BLACK___ ...

Page 13: ...n the rear piping cover by removing the following 2 screws Remove screws The LED light can now be removed to access the Turn Buckle LED Light can be rolled off hinges Using a open ended wrench turn the turn buckle connecting rod until the level placed above the canopy arms reaches its levelled point Note that some turn buckles may be reversed thread Test the turning direction by observing the effe...

Page 14: ...ER HINGE ACCESS 1 GENTLY LOOSEN SCREW SHOWN 2 PHYSICALLY MOVE HINGE GLASS UP OR DOWN 3 TIGHTEN SCREW AFTER FINAL POSITIONING UP DOWN IN OUT TURNING THE SCREWDRIVER CLOCKWISE WILL CAUSE THE HINGE TO ADJUST INWARD TURNING THE SCREWDRIVER COUNTER CLOCKWISE WILL CAUSE THE HINGE TO ADJUST OUTWARD TURNING THE SCREWDRIVER CLOCKWISE WILL CAUSE THE HINGE TO ADJUST LEFT TURNING THE SCREWDRIVER COUNTER CLOCK...

Page 15: ...HINGE OPERATION PROBLEMS 1 Using case blueprints measure off and mark on the floor the exact dimensions of where the cases will sit Snap chalk line for front and back positions of base rail or pedestal Mark the loca tion of each joint front and back Find the high est point throughout the lineup FLOORS ARE NORMALLY NOT LEVEL Determine the highest point of the floor cases will be set off this point ...

Page 16: ...tion Apply heavy amount to cover entire shaded area It is the contractor s responsibility to install case s according to local construction and health codes ATTENTION INSTALLER 5 Apply liberal bead of case joint sealant butyl to first case Sealant area is shown using a striped line in illustration in page 14 Apply heavy amount to cover entire shaded area 6 Slide second case up to first case snugly...

Page 17: ...back and side to side on inside bulkheads at joint 8 Attach sections together via the bolts pictured in the illustration below 9 Apply bead of butyl to top of bulk heads and slip on stainless steel bulkhead cap under the refrigeration piping as pictured below Also apply silicone to seam between joints BULK HEAD JOINT CAP ...

Page 18: ...ng The refrigerant line connections are at the right hand end of the case as viewed from the front beneath the display pans The merchandiser will beforehand ensure an earlier cut hole through the pod to exit the merchandiser for the refrigera tion lines After connections have been made make certain to seal this outlet thoroughly if not sealed at factory already Seal both the inside and outside We ...

Page 19: ...50 0 24 26 00 NA NA N A N A 0 24 26 00 8 NA 1 0 15 4 50 0 33 35 20 NA NA N A N A 0 33 35 20 12 NA 1 0 15 4 50 0 49 52 80 NA NA N A N A 0 49 52 80 ELECTRICAL DATA CONTINUED DEFROST DATA AMPS WATTS AMPS WATTS OUTLETS VOLTS AMPS NO SHELF SHELF AMPS WATTS NO SHELF SHELF 4 N A N A N A N A 1 115 15 00 4 OFF TIME 50 45 N A 1 3 NA NA 3 60 5 20 6 N A N A N A N A 1 115 15 00 6 OFF TIME 50 45 N A 1 3 NA NA 5...

Page 20: ...32 FROM LEFT HAND SIDE END OF COIL 1 0 BELOW BOTTOM OF COIL DECK SPIRAL COIL SENSOR GRAVITY COIL GRAVITY COIL GRAVITY COIL 4 CASE SEE NOTE 1 8 CASE 12 CASE HEAT EXCHANGER OPTIONAL FILTER DRIER OPTIONAL LIQUID LINE HAND VALVE TXV TXV TXV TXV DIGITAL T STAT 1H66770550 DIGITAL T STAT 1H66770550 DIGITAL T STAT 1H66770550 OPTIONAL REFRIGERATED SHELF OPTIONAL REFRIGERATED SHELF OPTIONAL REFRIGERATED SHE...

Page 21: ...21 See demonstrations below for detailed overview of the Q3 MV Piping schematic TXV TXV DRIER FILTER SUCTION STOP SOLENOID HEAT EXCHANGER OPTIONAL HAND VALVE Refrigeration cont d ...

Page 22: ...22 Refrigeration cont d ...

Page 23: ...23 Piping schematic w serpentine coils and Gravity Coil Refrigeration cont d ...

Page 24: ... sticker shown below located inside the merchandiser s wireway cover WARNING LOCK OUT TAG OUT To avoid serious injury or death from electrical shock always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component This includes but is not limited to such items as doors lights fans heaters and thermostats Leads for all electrical circuits are identi...

Page 25: ...Remove Rear Raceway from rear of case Electrical Conduit Electrical Box The Merchandisers Electrical conduit can be found inside the compartmentat the rear Remov ing the raceway will gain access to the electrical components inside the J Box allowing any main tenance necessary Electrical Conduit Electrical Conduit containing all necessary electrical components behind rear raceway cover ...

Page 26: ...IRCUIT 3 8A 41 5 W 120V MCA 0 2 0A MOP 15A 120 VAC 60 Hz DRIVER 0518898 BAAB1100LE202 BUNDLE ORANGE BLK 14 WHT 14 L1 N RED BLUE T STAT 1H66770550 BUNDLE WHITE BLACK 120 VAC 60 Hz N L1 BLACK 14 WHITE 14 SUCTION SOLENOID 1H84576500 1 4A 120VAC L LIGHT SWITCH TIPPETTE 125 01 0311 GRAVITY COIL RJ 45 NETWORK JACK 125 01 0202 INCOMING POWER 120 VAC 60 Hz GFCI DUPLEX 125 01 3178 BLK 14 WHT 14 GRN 14 ALL ...

Page 27: ...Hz DRIVER 0518898 BAAB1100LE202 BUNDLE ORANGE BLK 14 WHT 14 L1 N RED BLUE T STAT 1H66770550 BUNDLE WHITE BLACK 120 VAC 60 Hz N L1 BLACK 14 WHITE 14 L LIGHT SWITCH TIPPETTE 125 01 0311 GRAVITY COIL RJ 45 NETWORK JACK 125 01 0202 INCOMING POWER 120 VAC 60 Hz GFCI DUPLEX 125 01 3178 BLK 14 WHT 14 GRN 14 ALL SINGLE RECEPTACLES TO BE TIED TO DUPLEX GFCI RECEPTACLE BUNDLE YELLOW CIRCUIT 2 6 LED LIGHT 6 ...

Page 28: ...0LE202 BUNDLE ORANGE BLK 14 WHT 14 L1 N RED BLUE T STAT 1H66770550 BUNDLE WHITE BLACK 120 VAC 60 Hz N L1 BLACK 14 WHITE 14 L LIGHT SWITCH TIPPETTE 125 01 0311 GRAVITY COIL RJ 45 NETWORK JACK 125 01 0202 INCOMING POWER 120 VAC 60 Hz GFCI DUPLEX 125 01 3178 BLK 14 WHT 14 GRN 14 ALL SINGLE RECEPTACLES TO BE TIED TO DUPLEX GFCI RECEPTACLE BUNDLE YELLOW CIRCUIT 2 4 LED LIGHT ESII PLUS HO 120 C C NO SEN...

Page 29: ... 14 WHT 14 L1 N RED BLUE T STAT 1H66770550 BUNDLE WHITE BLACK 120 VAC 60 Hz N L1 BLACK 14 WHITE 14 SUCTION SOLENOID 225 01 0878 1 4A 120VAC L LIGHT SWITCH TIPPETTE 125 01 0311 GRAVITY COIL RJ 45 NETWORK JACK 125 01 0202 INCOMING POWER 120 VAC 60 Hz GFCI DUPLEX 125 01 3178 BLK 14 WHT 14 GRN 14 ALL SINGLE RECEPTACLES TO BE TIED TO DUPLEX GFCI RECEPTACLE BUNDLE YELLOW CIRCUIT 2 4 LED LIGHT ESII PLUS ...

Page 30: ... disconnect the electrical power at the main disconnect when servicing or replacing any electrical component This includes but is not limited to such items as doors lights fans heaters and thermostats Load Limit Each Merchandiser has a Load Limit Shelf life of perishables will shorten if Load Limit is violated AT NO TIME SHOULD THE MERCHANDISER BE STOCKED BEYOND THE LOAD LIMITS INDICATED DO NOT BL...

Page 31: ...Air Sweep Fans On Off switch only use if needed Store conditions if different from design condi tions may require adjustments to settings as listed in the SETUP TROUBLE SHOOTING sec tion Please refer published case specifications on Hussmann website Refer to A419 Display Symbols Control Func tion Ranges Units Values and Factory Settings Display Symbol for further information Case Switches The Q3 M...

Page 32: ...ows for less refrig eration power lower dehydration and increased product life DECK PAN Rotate product every several hours Bottom layer should be rotated to the top and flipped This ensures even cooling dehydration and color maintenance DECK PAN As demonstrated below each layer of product has a slight increase in internal product tempera ture the higher it is stacked It is very important that each...

Page 33: ...hat most display ware is designed with ridge along the bottom end or ridges across the surface bottom for structural support Often times display ware has feet on the bottom of it to prevent direct contact with the display pan Refrain from using any display ware which prevents direct contact between the display ware bottom and the cooled display pans Any air space between the Huss mann opticold dec...

Page 34: ...oil 1 min Shelf Coil 1 min Optional OFS Temperature Offset 0 to 50 F or C in 1 degree increments 0 SF Sensor Failure Operation No range 0 output relay deenergized 1 output relay energized 1 BIN Temperature Offset Indicator No range BIN is displayed and the A419 control operates on the secondary setpoints when the circuit between the BIN and COM terminals is closed N A or Cooling or Heating Mode of...

Page 35: ...use bleach Clean frequently to avoid build up of hard stub born stains A stainless steel cleaning solution may be used periodically to minimize scratching and remove stains Rinse and wipe dry immediately after cleaning Never use hydrochloric acid muriatic acid on stainless steel Interior Surfaces The interior surfaces may be cleaned with most domestic detergents ammonia based cleaners and sanitizi...

Page 36: ...oose debris to avoid clogging the waste outlet Store product in a refrigerated area such as a cooler during the cleaning process Remove only as much product as can be taken to the cooler in a timely manner First Turn off Refrigeration then discon nect electrical power to merchandiser Thoroughly clean all surfaces with soap and hot water Do not use steam or high pressure water hoses to wash the int...

Page 37: ...e surface of the Spiral Deck Tube at mid tube from outer inner of spiral to insure no interference with Deck Plate Band strap should be thin gauge copper GC T Stat sensor tip should be located approximately 1 below the bottom fin surface at approximately coil center front back and between 18 24 from the end of the case wall Ensure that the case is piped per the piping diagram C Note some component...

Page 38: ...nt NOT reaching the TXV Inspect liquid line for kinks pinched or excessive u bends Liquid Refrigerant case inlet Temperature is excessive Ensure that the liquid refrigerant entering temperature is not excessive Liquid greater than 110 F at 6 ahead of the TXV may be an indication of equipment problems Product Introduction Temperature Too High Correct product introduction temperature should be 34 F ...

Page 39: ... on Air Sweep Fans located at the right rear of merchandiser Water has pooled under case Case drain is clogged Clear drain PVC drains under case may have a leak Repair as needed Case tub has unsealed opening Seal as needed If the case is in a line up case to case joint is missing or unsealed Install case to case joint and seal as needed Evaporator pan is overflowing if applicable Check electrical ...

Page 40: ... other support contact your Hussmann representative Please include the model and serial number of the product Hussmann Corporation Corporate Headquarters Bridgeton Missouri 63044 2014 Hussmann Warranty Technical Assistance 800 592 2060 ...