Hussmann Q3, User Manual

Page 1: ... SPECIALTY 0318 U S E R M A N U A L SERVICE MERCHANDISER Q3 VERTICAL BLOWER MEAT Q3 Q3 MV BC 8 Straight Vertical Case Q3 MV BC 12 Straight Vertical Case Remote ...

Page 2: ...tion 15 Refrigeration 18 Piping Refrigerant 18 Refrigerant piping 18 Line Sizing 18 Oil Traps 18 Refrigeration Spec Sheets 19 Table of Contents Electrical 20 Electrical Info Merchandiser Electrical Data 20 Electrical Connections 20 Field Wiring 20 Identification of Wiring 20 Remove Rear Raceway 21 Electrical Conduit Electrical Box 21 Electrical Wiring Diagram 22 Miatech Fogging System 27 Setup and...

Page 3: ...d over top of case Glass breakage may occur if precautions are disregarded Broken glass can cause lacerations cuts and puncture wounds which may result in severed arteries or tendons amputations eye injuries or exposure to disease Notice ...

Page 4: ...If such a shortage involves the carrier notify the carrier immediately and request an inspection Hussmann Chino will acknowledge shortages within ten days from receipt of equipment Hussmann Chino Product Control The serial number and shipping date of all equipment has been recorded in Hussmann s files for warranty and replacement part purposes All correspondence pertaining to warranty or parts ord...

Page 5: ... 8 391 103 8 264 251 8 638 57 8 149 413 8 1051 Q3 MV BC Multi Deck Service Deli Case 8 203 Elec Fogging System Drain Refrig 5 127 6 1 8 156 End Panels 11 8 29 C L 417 8 1064 281 8 714 221 8 562 251 8 638 48 1219 72 1829 96 2438 144 3658 Q3 MV BC customer side 57 8 149 103 8 264 Case Sections ...

Page 6: ...equipment should be thoroughly examined for shipping damage before and during unloading This equipment has been carefully inspected at our factory Any claim for loss or damage must be made to the carrier The carrier will provide any necessary inspection reports or claim form If there is obvious loss or damage it must be noted on the freight bill or express receipt and signed by the carrier s agent...

Page 7: ...lace near or in permanent location Insert Forks Underneath Deck Move the fixture as close as possible to its per manent location and then remove all packaging and preparing to remove off Skid Remove all separately packed accessories such as kits and Installation cont d panels Check for damage before discarding packaging In the case a fork lift truck is not available follow the demonstration below ...

Page 8: ...ith piping or electrical lines 4 Be sure that the forks are long enough to support beyond the center of the case but not damage near components Check for proper balance before moving A minimum fork length of 36 is recommended for 68 wide cases Installation cont d 5 The Q3 MV BC merchandiser can be raised at one end underneath the deck with a forklift to allow the placement of rollers or dollies 6 ...

Page 9: ...e Front Body Panel Install A Phillips Screw Driver Bit will be needed to install body panels To begin Bottom panel assembly place panel A along side the base of the case and lower panel on to support hooks along the bottom of the base See illustration below for details A Detail A Resting Hooks Panel A Panel B Fasten Front Body Panel Install 1 Secure Panel A with top fasteners only 2 Overlay Panel ...

Page 10: ...ase to level out any discrepancies in order to optimize case performance and proper drainage Note Shims are not Factory supplied Contractor should carry available components Metal Shims are recommended for use to eliminate any deterioration from shims over time Note To avoid removing concrete flooring begin line up levelling from the Highest point of the store floor NOTICE Longer length cases may ...

Page 11: ... TOP CANOPY ONLY 1 PER JOINT 10 SELF TEPPING SCREW 0376408 10 PER JOINT 1H97637 Joining part 3 1 PER JOINT 1H97784 Joininh part 4 1 PER JOINT 143394 joining part 2 1 PER JOINT 1H63905 Joining part 1 1 PER JOINT 732 RTV SILICONE SEALANT LOOSE 1 PER JOINT deVan BUTYL LOOSE 1 PER JOINT GASKET LOOSE 10 RER CASE Parts List Field installation ...

Page 12: ...ment screws STEP 4 Place level on the top of the upper arms as shown LEVEL 2 STEP 5 Using a 1 2 open ended wrench turn Turn buckle connecting rod until level 2 indicates that the arm is level Note that some turn buckles may be reverse thread Test turning direction by observing the effect of turn direction IMPORTANT Pre Loading Canopy Arm STEP 5 After reaching level On LEVEL2 turn the connectors tw...

Page 13: ...Loosen the mounting plate 2 screws adjust glass to position and tighten screws 3 mm WARNING loosen both upper and lower hinge before making height adjustments Adjust vertical gap to maximum tolorance of 0 125 Adjust horizontal gap to maximum tolerance of 0 125 STEP 1 Un screw and remove all access covers from the top and bottom hinges STEP 2 Adjust horizontal and vertical gaps of each glass see de...

Page 14: ...osible shown below STEP 2 Push canopy light with equal force forward or backward to desired location STEP 3 Rotate light to desired aim for application STEP 4 Tuck any excess wiring through the wiring chase I DETAIL I Left hand hold location Right hand hold location 1 1 NOTE FOCAL POINT PATENT PENDING 2 3 4 Q3 MV BC Case Joining Preparation Installation cont d ...

Page 15: ...e application as shown to properly seal area Ensure that beads of silicone are minimum of 1 2 to maximize adhesive joining preventing air leakage Be sure to wipe off any axcess silicone around cases IMPORTANT Do not stretch gasket especialy around the corners Do not butt gasket always overlap Remove paper backing after gasket has been applied C Apply bead of silicone to the exterior face of gasket...

Page 16: ...until the alignment pin intrude to the assigned opposite holes 4 Using 3 8 Hardware bolt case together using washers for all five locations For Leveling Access holes for instaling joining bolts Q3 MV BC JOINING CASE TO CASE STEP 2 Joining Riv Nuts are installed on the right side of the case by defult Joining holes apears on the right side of the case by defult and require bolts and washers Install...

Page 17: ...t using silicone adhesive and push back all the way 4 Install top joining part using silicone adhesive see part list and push all the way forward 5 Using double side 3M adhesive tape install joining parts 3 and 4 see part list and ensure aligned symmetrically on the top of the cases joining line 6 Reinstall deck pans and modular DSCHs Q3 MV BC JOINING CASE TO CASE STEP 3 D DETAIL D Joining part 1 ...

Page 18: ...ng The refrigerant line connections are at the right hand end of the case as viewed from the front beneath the display pans The merchandiser will beforehand ensure an earlier cut hole through the pod to exit the merchandiser for the refrigera tion lines After connections have been made make certain to seal this outlet thoroughly if not sealed at factory already Seal both the inside and outside We ...

Page 19: ...LED LIGHTS 115 VOLT 6 4 6 7 15 0 48 32 2 0 15 18 0 42 49 0 26 30 0 69 79 1 96 225 1 115 15 8 4 6 7 20 0 48 32 2 0 15 18 0 60 69 0 36 41 0 96 110 2 61 300 1 115 15 12 6 6 7 20 0 72 48 3 0 23 26 0 90 104 0 54 62 1 44 166 3 91 450 2 115 30 ONLY ON DURING DEFROST OPTIONAL HIGH OUTPUT LED LIGHTS 115 VOLT AMPS WATTS AMPS WATTS AMPS WATTS 6 N A N A N A N A N A N A 8 0 78 90 0 53 61 1 31 151 12 1 17 135 0...

Page 20: ...PERES Field Wiring Field wiring must be sized for component am peres stamped on the serial plate refer to pg 16 for location Actual ampere draw may be less than specified Identification of Wiring Leads for all electrical circuits are identified by colored plastic bands These bands correspond to the color code sticker shown below located inside the merchandiser s wireway cover WARNING LOCK OUT TAG ...

Page 21: ...ar panel will allow access to the control to the Fogging System Control unit Electrical Conduit Electrical Box The Merchandisers Electrical conduit can be found inside the compartment at the rear Re moving the raceway will gain access to the elec trical components inside the J Box allowing any maintenance necessary Electrical Conduit Electrical Conduit containing all necessary electrical component...

Page 22: ...OTES CASE MUST BE GROUNDED WHEN PASSING WIRES THROUGH METAL HOLES A GROMMET MUST BE USED D SHEET 1 OF 3 CIRCUIT 1 L1 LOADING 4 4 120V SHELVES LIGHT CIRCUIT 0 91A 98 6W 120V MCA 1 14A MOP 15A 120 VAC 60 Hz LED DRIVER BUNDLE ORANGE BLK 14 WHT 14 L1 N RED BLUE BUNDLE BROWN 120 VAC 60 Hz M M M M MCA 1 1A MOP 15A L1 N BLACK 14 WHITE 14 AIR SWEEP FAN 2 0404551 15W 20A 120VAC EVAP FAN MOTOR 4 0477653 4W ...

Page 23: ...RPLE L1 N 120 VAC 60 Hz BLACK 14 WHITE 14 CIRCUIT 5 125 01 0713 GRÄSSLIN FM 1 DIGI 20 120 C NO NC MISTING SYSTEM BY OTHERS L1 N BLACK 14 WHITE 14 BLACK 14 WHITE 14 BLK 14 WHT 14 GRN 14 BUNDLE YELLOW GFCI DUPLEX 125 01 3178 LABELED AS SWITCHED AT PANEL SWITCH 125 01 0311 M 5 4 3 2 1 L L1 N N L1 SOLENOID 225 01 0878 14A 120VAC FOR PRIMARY CASE L1 DANFOSS CONTROLLER AK CC 210 115V 084B8534 1H56892500...

Page 24: ...CTIONS CB CB CB D ECN CAP 0011191 2018 02 14 ADDED ADDITIONAL FIELD INSTRUCTIONS CB CB CB REVISION HISTORY NOTES CASE MUST BE GROUNDED WHEN PASSING WIRES THROUGH METAL HOLES A GROMMET MUST BE USED D SHEET 3 OF 3 RETURN AIR HEATER FOR 8 SECONDARY CASE BLACK 14 WHITE 14 SUCTION STOP SOLENOID FOR 8 SECONDARY CASE L1 L1 N N BUNDLE IN RACEWAY AND LABEL SECONDARY CASE SUCTION SOLENOID VALVE BUNDLE IN RA...

Page 25: ...IT 1 L1 LOADING 6 4 120V SHELVES CANOPY FRONT LIGHT CIRCUIT 1 37A 148 6W 120V MCA 1 21A MOP 15A 120 VAC 60 Hz LED DRIVER BUNDLE ORANGE BLK 14 WHT 14 L1 N RED BLUE BUNDLE BROWN 120 VAC 60 Hz M M M M MCA 1 7A MOP 15A L1 N BLACK 14 WHITE 14 AIR SWEEP FAN 3 0404551 15W 20A 120VAC EVAP FAN MOTOR 6 0477653 4W 12A 120VAC M M 4 L E D LIGHT HO LIGHT SWITCH TIPPETTE 125 01 0311 M M LED DRIVER RED BLUE 4 L E...

Page 26: ...ET MUST BE USED B SHEET 2 OF 2 RETURN AIR HEATER 450W 3 91A 115 VAC 125 01 1300 BUNDLE PURPLE L1 N 120 VAC 60 Hz BLACK 14 WHITE 14 CIRCUIT 5 125 01 0713 GRÄSSLIN FM 1 DIGI 20 120 C NO NC MISTING SYSTEM BY OTHERS L1 N BLACK 14 WHITE 14 BLACK 14 WHITE 14 BLK 14 WHT 14 GRN 14 BUNDLE YELLOW GFCI DUPLEX 125 01 3178 SWITCH 125 01 0311 M 5 4 3 2 1 L L1 N N L1 SOLENOID 225 01 0878 14A 120VAC L1 DANFOSS CO...

Page 27: ...e the Danfoss AK CC 210 controller orange arrow in the rear panel The secondary case will not have a controller The primary case will have a large removeable access panel on the lower rear skirt blue arrow Behind the access panel there will be a tray to slide the fogger system into along with a set of GFCIs to plug both the fogger system and the heated nozzles The secondary case will not have an a...

Page 28: ...el Figure 3 The provided tray directly behind the access panel Remove lower skirt for system installation The access panel is provided for ease of system access during operation Figure 4 Provided case drop to route hoses and nozzle heater wiring 2 FOGGER NOZZLE INSTALLATION a Heated nozzles must be utilized Standard non heated nozzles will freeze and render the system inoperable The bracketry desi...

Page 29: ...ng below 4 1 1 6 2 2 3 8 2 2 3 12 3 2 3 5 Figure 7 Remove indicated screws and remove close off and mount nozzles d The nozzle locations are described in the figure below The number in the bubbles indicate the nozzle location for various case sizes See the table above for case length vs nozzle locations Figure 6 Pre installed brackets shown with nozzles installed The required bracketry will be fac...

Page 30: ...ow freezing temperature of the refrigeration suction lines d Make the appropriate water and air connections to the fogger system under the case e Make the appropriate electrical connections for the nozzle heaters Plug the heaters into the provided GFCI when the fogger system is ready to run Do not plug it into the fogging system GFCI Note The heater GFCI is electrically hot once the case electrica...

Page 31: ...e up of the fogger system and degradation of case performance Higher temps may jeopardize product temperatures e Controller setpoints are as follows i Setpoint cutout 35 ii Differential r01 1 NOTE You may notice that the controller setpoint is higher than the specified discharge air temp This is because the controller air sensor has been placed in the return air stream under the deck pans This was...

Page 32: ...are placed and bolted together Trim excess wiring and make the indicated electrical connections for the solenoid and return air heater as per below Figure 10 The dotted lines indicate the secondary solenoid and secondary return air heater Figure 11 Locate the 2 sets of leads in the rear raceway of both cases after case placement Connect the secondary case solenoid leads to the leads for the soleno...

Page 33: ... fogging engagement is not met The following conditions will interrupt fogger operation o the Grasslin Time Clock blue arrow above is in off mode The factory default off time is 10pm 6am CST overnight This would be indicated by an open circle In figure 14 the program is engaged indicated by a closed circle o the Danfoss controller is in defrost and the heater relay is energized An icicle with rain...

Page 34: ...default fogging times and or the local time differ the clock must be re programmed Basic quick instructions below See Grasslin s website for the full manual for model FM1D20 120U https www graesslin de media inriver 7272 8754 ashx Timer Instructions EN a Make the case electrical connections to power time clock A circle circle with a 1 will be displayed when AC power is applied to the case Confirm ...

Page 35: ... case end panel will have a slightly more open pattern Ensure that the grills are located in the correct positions PN 3052446 Left hand grill as viewed from the front of the case 1 per case or line up PN 3052447 Right hand grill as viewed from the front of the case 1 per case or line up PN 3052448 Center grill In all positions except ends See above ...

Page 36: ...r to gain access to the rear raceway pg 7 Ensure that the provided time clock pg 7 8 is set to local time The factory default is CST Ensure that the provided time clock pg 7 8 is programmed to the store s display hours The factory default is 10pm 6am system off time Check with the store s personnel to understand if the case product will be unloaded and loaded and if so at what times Adjust the tim...

Page 37: ...ater is operating during defrost Ensure that case controller setpoint have not deviated from the factory settings Refer to the specification sheet Pinched Air Water lines Ensure all lines leading to the nozzles are free of kinks or anything that may compress or cause a blockage of the line Iced Nozzle Ensure the heaters are plugged into the correct GFCI at all times Ensure the GFCI is not tripped ...

Page 38: ... disconnect the electrical power at the main disconnect when servicing or replacing any electrical component This includes but is not limited to such items as doors lights fans heaters and thermostats Load Limit Each Merchandiser has a Load Limit Shelf life of perishables will shorten if Load Limit is violated AT NO TIME SHOULD THE MERCHANDISER BE STOCKED BEYOND THE LOAD LIMITS INDICATED DO NOT BL...

Page 39: ... room refrigerated at 55 Meat bloom box if applicable should be at 36 Meat must enter case at 35 or below Prod uct deterioration is very rapid above 40 Maintain sanitary conditions throughout the meat holding prep and working areas Do not display product outside the load limits Turn and rotate the meat The blood which gives the pink color works down in time which causes surface discoloration and d...

Page 40: ...ogging system frost build up must be defrosted by the heating element creating a HOT SPOT near the front of the deck pan which if not care ful could lead to injury from heating element The heating element will only run during defrost but HOT SPOT will remain for some time after de frost has completed As a safe measure always use protective equipment to remove deck pans CAUTION HEATING ELEMENT UNDE...

Page 41: ...h Always wipe dry after wetting Use alkaline chlorinated or non chlorine contain ing cleaners such as window cleaners and mild detergents Do not use cleaners containing salts as this may cause pitting and rusting of the stain less steel finish Do not use bleach Clean frequently to avoid build up of hard stub born stains A stainless steel cleaning solution may be used periodically to minimize scrat...

Page 42: ...discon nect electrical power to merchandiser Thoroughly clean all surfaces with soap and hot water Do not use steam or high pressure water hoses to wash the interior These will destroy the merchandisers sealing causing leaks and poor performance Ensure to minimize direct contact between fan motors and cleaning or rinse water Rinse with hot water but DO NOT flood Never introduce water faster than t...

Page 43: ...cked make sure debris is not blocking the intake section Coil close offs are not installed Inspect coil to make sure these parts are on the case Condensing coil or evaporator coil is clogged or dirty Clean coil Case temperature is too cold The t stat temp is set too low Check settings See Technical Specifications section Ambient conditions may be affecting the case operation Check case position in...

Page 44: ...p is clogged Clear any debris Frost or ice on evaporator coil Evaporator fans are not functioning Check electrical connections Defrost clock is not functioning Case should be serviced by a qualified service technician Coil is freezing over Return air is blocked make sure debris is not blocking the intake section Coil close offs are not installed Inspect coil to make sure these parts are on the cas...

Page 45: ... other support contact your Hussmann representative Please include the model and serial number of the product Hussmann Corporation Corporate Headquarters Bridgeton Missouri 63044 2014 Hussmann Warranty Technical Assistance 800 592 2060 ...