Rev.0109
9
(D)
(F)
3. Drill out all pop rivets
(C)
. holding upper flare
using a 1/8" drill bit.
4. Remove flare taking care not to bend it. The
ends of the flare are double taped together
separate without creasing.
5. Unscrew plex from case
(D)
.
6. Drill out support peg joining straight sections
using a 3/16"
Plexiglass Drill bit only.
7. Using a propane torch, carefully warm the en-
tire length of the seam of the plexiglass until
you can pry the two
pieces apart.
8. Sand off excess cement
remaining on the case
and clean with methanol.
PREPARE NEW PLEX
1. Rough the corner edges
of the plex to be joined.
(
Note: Only the ends
should be roughed up.
(E)
Do not rough up the face of the end piece of plexiglass
when preparing a corner).
2. Clean roughed edges with methanol.
INSTALLATION
3. Screw plex in using
pre-drilled holes. Tops
must be at even
heights
(D)
. If more
than one piece is be-
ing replaced, follow
this procedure with all
of them before ce-
menting.
4. Adjust the height by carefully tapping it with a rubber
mallet
(F)
.
5. Mask plexiglass as close to the seam as possible with
2" masking tape.
GLUE PREPARATION
NOTE: This cement will last about 30 minutes - use it within
that time.
1. Add compound B (dryer) to Compound A (Base Resin)
in Dixie cup. (everything is premeasured at 20 parts A
to 1 part B).
2. Stir mixture well with stick for 1 to 2 minutes. Stir
evenly and slowly to prevent excess air and bubbles
from entering the mixture.
3. Pour mixture from dixie
cup into application bottle
(provided).
4. Place rag over bottle and
cup it in your hand. (Rag will
allow bottle to spin freely
and protect your hand from
burning).
5. Spin the bottle for one
minute or until bubbles are
removed. The spinning of
the bottle should remove all
air bubbles trapped in the
mixture during stirring.
APPLYING CEMENT
STRAIGHT SECTION:
1. While one person holds the seam open, apply cement
to both surfaces to be joined.
2. Tape closed seam carefully with nylon tape along the
top of the seam applying just enough pressure to re-
move any air bubbles. A little mixture will be squeezed
from the seam.
3. With clean cloth wipe as much excess glue fom seam
before removing
2" masking tape.
4. After about 3 or
4 hours, you may
clean up the ex-
cess cement that
was forced from
the seam using
the piece of
formica that was
shipped with the
plex repair kit.
NOTE: After step 4 allow cement to fully dry. This
takes approx. 24 hours.
SUPPORT PEG-STRAIGHT SECTION ONLY
1. After all the seams have been cemented, insert the
plexiglass support peg into the predrilled holes
(L)
.
Follow with a drop of cement.
(H)
(G)
(L)
CORNER
SECTION
BUFF THE END
OF THIS SHEET
(E)
Summary of Contents for RMID
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