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1. Turn off furnace gas and electrical supplies.

2. Remove control access door.

3. Turn furnace gas valve switch to OFF position.

4. Remove burner hold-down bracket.

5. Remove burners from manifold.

6. Remove and discard orifices from manifold.

7. Refer to conversion kit rating plate 326108–201 to determine main burner orifice size.

Furnace gas input rate on rating plate is for installations at altitudes up to 2000 ft.
In the U.S.A., the input rating for altitudes above 2000 ft must be reduced by 4 percent for each 1000 ft above sea level.
In Canada, the input rating must be derated by 10 percent for altitudes of 2000 ft to 4500 ft above sea level.

8. Install main burner orifices. Do not use Teflon tape. Finger-tighten orifices at least 1 full turn to prevent cross-threading, then tighten with

wrench. There are enough orifices in each kit for largest furnace. Discard extra orifices. Orifices of other sizes must be field supplied and
are available through your local distributor.

9. Reinstall main burners on manifold. Burners should be installed left (flame sensor side) to right (ignitor side) to ensure proper alignment

of the burner crossover slot. (See Fig. 4 for ignitor position.)

10. Reinstall burner hold-down bracket.

11. For models 58DXT, 58UXT, 58UXV, 330JAV, 331JAV, and 333JAV only, remove NO

X

emissions-reducing device as follows:

NOTE:

Models 58DXT, 58UXT, 58UXV, 330JAV, 331JAV and 333JAV are supplied with NO

X

emissions-reduction devices necessary for use

with Natural Gas in NO

X

emissions-regulated areas.

CAUTION: Furnace models 58DXT, 58UXT, 58UXV, 330JAV, 331JAV, and 333JAV, must have low NO

X

coils removed

prior to operating furnace on propane gas.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and

dangerous operation.

ATTENTION: Lors des opérations d’entretien des commandes, étiqueter tous les fils avant de les déconnecter. Toute

erreur de câblage peut être une source de danger et de panne.

a. Be sure gas and electrical supplies to furnace are off.

b. Remove wires from gas valve. Note location for reassembly.

c. Remove wires from flame sensor and flame rollout safety switch(es). Disconnect ignitor wire connector.

d. Remove 4 screws that hold gas control assembly to heat exchanger cell panel and remove gas control assembly.

e. Using needle nose pliers, remove coil from bracket on each heat exchanger cell inlet plate. (See Fig. 5.)

f. Replace gas control assembly and secure to heat exchanger cell panel using 4 previously removed screws.

g. Reconnect wires to flame sensor and flame rollout safety switch(es), and reconnect ignitor wire connector. See furnace wiring label to

ensure proper location of wires.

h. Reconnect wires to gas valve. See wiring label on furnace to ensure proper location of wires.

i. Reconnect gas supply pipe to gas valve using backup wrench on gas valve to prevent rotation and improper orientation.

NOTE:

Use propane-gas resistant pipe dope to prevent gas leaks. DO NOT use Teflon tape.

PROCEDURE 2—PRE-ADJUST GAS VALVE

CAUTION: The gas valve must be pre-adjusted before operating on propane gas. Failure to follow this caution could

result in excess underfire and flashback. If left this way sooting and corrosion will occur leading to early heat exchanger
failure.

1. Be sure gas and electrical supplies to furnace are off.

2. Remove caps that conceal adjustment screws for high- and low-heat stage gas-valve regulators. (See Fig. 3.)

3. Turn low-heat stage adjusting screw (5/64-in. hex allen wrench) clockwise (in) 1 full turn. This will increase the manifold pressure closer

to the propane low-heat set point.

4. Turn high-heat stage adjusting screw (5/64-in. hex allen wrench) clockwise (in) 2 full turns. This will increase the manifold pressure closer

to the propane high-heat set point.

5. Replace caps that conceal gas-valve regulator adjustment screws.

PROCEDURE 3—CHECK INLET GAS PRESSURE

NOTE:

This kit is to be used only when inlet gas pressure is between 11.0-in. wc and 13.6-in. wc.

1. Be sure main gas and electric supplies to furnace are off.

2. Remove 1/8-in. pipe plug from inlet pressure tap on gas valve. (See Fig. 3.)

—3—

Summary of Contents for KGANP26012SP

Page 1: ...is conversion kit shall be installed by a qualified service agency in accordance with the manufacturer s instructions and all applicable codes and requirements of the authority having jurisdiction If...

Page 2: ...ra parts INSTALLATION SECTION 1 MODELS 58DXT 58TMA 58TUA 58UHV 58UXT 58UXV 330AAV 330JAV 331AAV 331JAV 333BAV AND 333JAV INDUCED COMBUSTION HOT SURFACE IGNITION 2 SPEED AND VARIABLE SPEED NON CONDENSI...

Page 3: ...anne a Be sure gas and electrical supplies to furnace are off b Remove wires from gas valve Note location for reassembly c Remove wires from flame sensor and flame rollout safety switch es Disconnect...

Page 4: ...pply 13 Remove manometer but do not reinstall gas valve inlet pressure tap plug See Fig 3 PROCEDURE 4 INSTALL LOW GAS PRESSURE SWITCH LGPS NOTE The inlet gas pipe must be disconnected from valve so pr...

Page 5: ...nal tightening When pressure switch is tight switch terminals should point as shown in Fig 8 relative to gas valve and clear control compartment access door 5 Apply pipe dope sparingly to end of inlet...

Page 6: ...main gas and electric supplies to furnace are off 2 Remove 1 8 in pipe plug from manifold pressure tap on downstream side of gas valve See Fig 3 3 Attach manometer to manifold pressure tap on gas val...

Page 7: ...r propane is the same as for natural gas See furnace rating plate for input rate The input rate for propane is determined by manifold pressure and orifice size The gas valve regulator must be set for...

Page 8: ...old pressure tap plug See Fig 3 NOTE Use propane gas resistant pipe dope to prevent gas leaks DO NOT use Teflon tape 7 Turn on furnace power supply 8 Turn furnace gas valve switch to ON position 9 Set...

Page 9: ...de c blage peut tre une source de danger et de panne 7 Remove burner box pressure tube from gas valve burner enclosure reference pressure tap fitting See Fig 11 8 Remove screws that secure manifold to...

Page 10: ...CONTROL CONVERSION LABEL Fig 11 Redundant Automatic 2 Stage Gas Valve A99218 ON O F F ON OFF SWITCH INLET PRESSURE TAP BURNER ENCLOSURE REFERENCE PRESSURE TAP VARIABLE SPEED CONDENSING FURNACES ONLY M...

Page 11: ...egulator fitting 5 Reconnect gas supply pipe to gas valve using backup wrench on gas valve to prevent rotation and improper orientation NOTE Use propane gas resistant pipe dope to prevent gas leaks DO...

Page 12: ...tall gas valve inlet pressure tap plug See Fig 11 NOTE Use propane gas resistant pipe dope to prevent gas leaks DO NOT use Teflon tape PROCEDURE 6 INSTALL LOW GAS PRESSURE SWITCH LGPS A 6 INSTALL LOW...

Page 13: ...nducer housing Add 1 4 in splice connector to this wire 2 Connect uninsulated terminal of 1 orange wire provided in kit to splice connector Connect other end to C terminal on low gas pressure switch L...

Page 14: ...11 32 7 8 C L C L IGNITOR ASSEMBLY IGNITOR ASSEMBLY CELL PANEL BURNER BURNER BOX Fig 17 Adjusting Manifold Pressure Manifold Attachment A94351 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 BURNER ENCLOSURE REMOVE COV...

Page 15: ...ODE RECALL LOW HEAT ONLY BPH BYPASS HUMIDIFIER EMERGENCY HEAT MZ MULTI ZONE COMPONENT TEST HEATING BLOWER OFF TIME DELAY Fig 19 Installation of Low Gas Pressure Switch A99222 OFF STREET ELBOW 1 8 IN N...

Page 16: ...hermostat connections See Fig 18 This keeps furnace locked in high heat operation e Adjust high heat input rate manifold pressure for propane gas See kit rating plate 326108 203 f Turn high heat adjus...

Page 17: ...rners until after hot surface ignitor begins glowing PROCEDURE 11 LABEL APPLICATION NOTE See Fig 10 for label location 1 Fill in Conversion Responsibility Label 326108 204 and apply to blower access p...

Page 18: ...18...

Page 19: ...19...

Page 20: ...2000 CAC BDP P O Box 70 Indianapolis IN 46206 agganp23 20 Book Tab 1 6a 4 8a Catalog No 63GA NP5...

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