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Top of Tower Mounting

Top of tower installation is similar to mast mount-
ing. (See Figure 5) Spacer washers must be used
between the rotator bottom and tower plate. This
allows the rotator housing bolt heads to clear the
tower plate. The tower plate must be drilled in
four (4) places using the template provided with
this manual, unless already pre-drilled. A large
hole must also be drilled or cut for control cable
access.

Inside Tower Mounting

The rotator is mounted inside a tower to a flat
rotor-plate by means of four (4) bolts furnished in
the hardware kit. Locate the rotator in the tower
directly under the thrust bearing or mast guide
tube Spacer washers must be used between the
rotator bottom and rotor plate. This allows the
rotator housing bolt heads to clear the rotor plate.
The rotor plate must be drilled in four (4) places
using the template provided with this manual, un-
less already pre-drilled. A large hole must also be
drilled or cut for control cable access.

Tighten the four bolts, but not to the final tight-
ness. Observe how the rotator turns. It must rotate
the mast within the thrust bearing or guide tube
without binding. If binding occurs, either move
the rotator slightly on the rotor plate, or add
shims between the mast and the upper mast
support. The maximum O.D. of the mast is 2
1/16". After centering the mast, tighten the four
mounting bolts to the rotor plate. Install the
antenna on the upper mast, pointing South. The
feedline rotation loop should allow for complete
CCW rotation. Secure the feedline and control
cable to the tower for strain relief.

Grounding

Metal towers or masts must be grounded properly
at the tower location before the tower or mast is
erected. This is to minimize electrical hazard and
the possibility of lightning damage. Do not bury
bare aluminum wires or stakes in the ground. Use
8 foot copper-clad ground stakes and No. 10 cop-
per wire for best results.

Figure 5 Rotator Mounting on a Tower

Top Plate

Figure 6 Rotator Mounting in a

Tower

Summary of Contents for AR-40

Page 1: ... a heavier gauge wire The control unit must be placed inside the house or other protected location The maximum voltage produced by the control unit is 18 VAC Before mounting the rotator unit on your mast or tower check the operation with the control unit and cable Strip all conductors at both ends of the cable and attach to the terminals Connect terminal 1 to terminal 1 etc On the control box simp...

Page 2: ... toward the South position If the rotator stops before reaching the South position and the indicator light turns off adjust the CW end of rotation shaft clockwise as far as it will go Turn the unit to E stop then again back to S If the light remains on slowly turn the CW shaft counterclockwise until the light turns off Leave the rotator in the full clockwise South position for installation Disconn...

Page 3: ... the mast for strain relief Mast guy wires may be attached to the rotator s lower mast support Attach the upper mast to the rotator unit and secure Install the antenna on the upper mast pointing South The feedline rotation loop should allow for complete CCW rotation Route the 5 wire cable to the control unit and connect as before Check the operation of the rotator system as in the pre installation...

Page 4: ...dy pre drilled A large hole must also be drilled or cut for control cable access Tighten the four bolts but not to the final tight ness Observe how the rotator turns It must rotate the mast within the thrust bearing or guide tube without binding If binding occurs either move the rotator slightly on the rotor plate or add shims between the mast and the upper mast support The maximum O D of the mast...

Page 5: ...ude a copy of your sales receipt For out of warranty units call the Customer Service Department for prices and shipping authorization Hy gain 308 Industrial Park Road Starkville Mississippi 39759 USA The price includes rebuilding the unit replacing all defective and or worn parts and return freight charges Hy Gain reserves the right to change prices at its option when returning items for re pair a...

Page 6: ...no warranty is given or implied and no liability is assumed by Hy Gain as to its accuracy or completeness Changes maybe made from time to time so the user should verify all factors tht may be critical This information is not to be construed as to authorizing or advising use of any patented invention ...

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